John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual PDF

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John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

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John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

• P/N: OMT201340_UZ
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 250D, 300D
• Series: D SERIES
• Serial: 200537–609165
• Additional Information: For complete service information also see TM2115

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 10
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Oils 11
Beware of Exhaust Fumes 12
Prevent Fires 12
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 13
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps and Handholds Correctly 15
Start Only From Operator’s Seat 15
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 15
Keep Riders Off Machine 16
Avoid Backover Accidents 16
Avoid Machine Tip Over 16
Operating on Slopes 17
Operating in Water and Mud 17
Operating Or Traveling On Public Roads 17
Inspect and Maintain ROPS 18
Add and Operate Attachments Safely 18
Safety—Maintenance Precautions 19
Park And Prepare For Service Safely 19
Service Tires Safely 19
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 20
Drive Metal Pins Safely 20
Safety—Safety Signs 22
Safety Signs 22
Operation—Operator’s Station 24
Operator Controls 24
Operator Control Functions 25
Instrument Panel 27
Instrument Panel Functions 27
Heater and Air Conditioner Controls 29
Steering Column Lever 30
Circuit Breaker Compartment 31
Operator Seat and Instructional Seat 31
Air Suspension Seat—If Equipped 32
Seat Belt 33
Battery Disconnect Switch and Battery Circuit Breakers 33
Miscellaneous Equipment 35
Monitor Display Unit—Default Display Menu 37
Monitor Display Unit—Menu Function 39
Operation—Operating the Machine 51
Before Starting Work 51
Operator’s Daily Machine Check Before Starting 51
Starting Engine 51
Replace Start Aid Can 53
Driving Machine 53
Steering Machine 53
Shifting Transmission 54
Using Range Hold 56
Using Inter-Axle Lock 56
Slowing and Stopping the Machine 57
Operating on a Hill 58
Off-Road Operation 58
Loading and Unloading Dump Body 58
Freeing Stuck Machine 59
Parking the Machine 60
Towing the Machine 60
Releasing Park Brake for Towing 61
Mechanically Releasing Park Brake 62
Machine Lifting Points 63
Loading and Unloading Machine from Trailer 63
Lock All Compartments 64
Maintenance—Machine 66
Diesel Fuel 66
Low Sulfur Diesel Fuel Conditioner 66
Testing Diesel Fuel 66
Handling and Storing Diesel Fuel 67
Diesel Engine Oil — Tier 2 and Stage II 67
Diesel Engine Oil and Filter Service Intervals 68
Hydraulic Oil 69
Transmission and Transfer Case Oil 70
Axle Gear Oil 70
Diesel Engine Coolant 71
Grease 71
Oil Filters 72
Lubricant Storage 72
Alternative And Synthetic Lubricants 72
Maintenance—Periodic Maintenance 74
Service Your Machine at Specified Intervals 74
Use Correct Fuels and Lubricants 74
Prepare Machine for Maintenance 74
Install Dump Body Prop 74
Install Articulation Safety Lock Bar 75
Lower and Raise Bottom Guard 75
Relieve Pneumatic Pressure 75
Tilt Cab 76
Maintenance and Repair Record Keeping System 78
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 78
Maintenance and Repair Record Keeping System 78
Maintenance—As Required 82
Service Engine Air Intake System 82
Inspect and Clean Cooling Systems 82
Clean, Inspect, and Replace—Transmission, Transfer Case, and Axle Breathers 84
Inspect Tires, Check Pressure 84
Drain Fuel Filters (S N —201014) 87
Drain Fuel Filters (S N 201015—) 87
Inspect Serpentine Belt 87
Maintenance—Every 10 Hours or Daily 88
Check Engine Coolant Level 88
Check Engine Oil Level 88
Check Transfer Case Oil Level 89
Check Hydraulic Oil Level 89
Grease Dump Body Pivot Pins 89
Lubricate Tailgate Pivots—If Equipped 90
Maintenance—Initial Service – 100 Hours 91
Change Engine Oil and Replace Filter 91
Replace Hydraulic System Oil Return Filter 92
Replace Primary Fuel Filter (S N 201015—) 93
Change Transfer Case Oil 93
Change Axle Oil 94
Change Final Drive Oil 94
Maintenance—Every 500 Hours 95
Check Park Brake Pad Wear 95
Check Dry Caliper Service Brake Pad Wear 95
Check Front Axle Suspension Struts 95
Inspect, Clean, and Replace Cab Air Filter 97
Check Batteries, Clean and Tighten Terminals 98
Lubricate Oscillation Tube, Articulation Joints, Steering Cylinder Rod Ends, and Oscillation Tube Through Drive Shaft Bearings 98
Check Transmission Oil Level 99
Clean and Inspect Hydraulic Reservoir Breather 101
Replace In-line Fuel Filter (S N 201015—) 101
Replace Fuel Filters (S N —201014) 101
Replace Final Fuel Filter (S N 201015—) 102
Check Coolant Conditioner in Radiator 103
Maintenance—Every 1000 Hours 104
Check Axle Oil Levels 104
Check Final Drive Oil Levels 104
Replace Hydraulic Reservoir Breather 105
Check and Adjust Bin Shock Pad 105
Grease Prop Shaft Slip Joint 106
Maintenance—Every 2000 Hours 107
Adjust Engine Valve Clearance 107
Change Transmission Oil 107
Replace Transmission Oil Filter 107
Change Transfer Case Oil 109
Change Axle Oil 109
Change Final Drive Oil 110
Replace Pneumatic System Dryer-Filter 110
Maintenance—Every 4000 Hours 111
Change Hydraulic Oil 111
Replace Hydraulic Suction Screen 111
Replace Pneumatic Block Silencer Filter 112
Maintenance—Every 4500 Hours 113
Replace Engine Crankshaft Dampener 113
Maintenance—Every 5000 Hours 114
Drain, Flush and Refill Engine Cooling System 114
Miscellaneous—Machine 115
Do Not Service Control Valves, Cylinders, Pumps or Motors 115
Do Not Service Injection Nozzles 115
Bleeding Fuel System 115
Check Engine Air Intake System 116
Check Brake Accumulators 116
Check Wheel Nuts 117
Lubricate Hinges 117
Using Booster Batteries—24-Volt System 117
Using Battery Charger 118
Handling, Checking And Servicing Batteries Carefully 118
Replace Batteries 120
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 121
Adjust Headlights 123
Replace Backup Light and Work Light—If Equipped 123
Replace Tail and Brake Light and Rear Turn Signal 124
Replace Dome Light Bulb and Circuit Breaker Compartment Light Bulb 124
Clean The Machine Regularly 125
Unified Inch Bolt and Screw Torque Values 125
Metric Bolt and Screw Torque Values 126
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 127
Metric Cap Screw and Nut Torque Values 128
Welding on Machine 129
Miscellaneous—Operational Checkout 131
Operational Checkout 131
Operator Station Checks—Key Switch ON, Engine Stopped 131
Operator Station Checks—Key Switch ON, Engine Running 131
Miscellaneous Checks 136
Miscellaneous—Troubleshooting 138
Using Troubleshooting Charts 138
Engine 138
Transmission 141
Axle 141
Tires 142
Brakes 143
Hydraulic System 143
Instruments and Controls 144
Electrical System 144
Rear Frame and Cab 146
MDU Displayed Service Codes 146
Miscellaneous—Storage 151
Prepare Machine for Storage 151
Miscellaneous—Serial Numbers 152
Record Product Identification Number (PIN) 152
Record Engine Serial Number 152
Record Transmission Serial Number 152
Front Axle Serial Number 152
Middle Axle Serial Number 153
Rear Axle Serial Number 153
Miscellaneous—Specifications 154
250D Articulated Dump Truck Specifications 154
300D Articulated Dump Truck Specifications 156
250D and 300D Engine Specifications 161
250D and 300D Travel Speeds 161
250D and 300D Drain and Refill Capacities 162
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 15
Section 1-4 19
Section 1-5 22
Section 2-1 24
Section 2-2 51
Section 3-1 66
Section 3-2 74
Section 3-3 82
Section 3-4 88
Section 3-5 91
Section 3-6 95
Section 3-7 104
Section 3-8 107
Section 3-9 111
Section 3-10 113
Section 3-11 114
Section 4-1 115
Section 4-2 131
Section 4-3 138
Section 4-4 151
Section 4-5 152
Section 4-6 154

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