John Deere 260 P & 310 P Gen-A Dump Truck Operator’s Manual PDF

Description

John Deere 260 P & 310 P Gen-A Articulated Dump Truck Operator’s Manual OMT476390X019 – PDF DOWNLOAD

Part Number (P/N): OMT476390X019_54
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 260 P, 310 P
Serial Numbers (Serial):

• 1DW260PA _ _F_06113—
• 1DW310PA _ _F_06113—

TABLE OF CONTENTS:

John Deere 260 P & 310 P Gen-A Articulated Dump Truck Operator’s Manual OMT476390X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 35
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 35
Recognize Safety Information 37
Follow Safety Instructions 37
Operate Only If Qualified 37
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Oils and Fluids 39
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 40
High Debris Applications 40
Prevent Fires, Clean Debris From Machine 41
In Case of Machine Fire 41
Prevent Battery Explosions 42
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Exhaust Filter Ash Handling and Disposal 43
Prepare for Emergencies 43
Clean Debris from Machine 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Avoid Power Lines 48
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Service Tires Safely 55
Use Proper Lifting Equipment 55
Clean Exhaust Filter Safely 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 67
Operator Controls 67
Operator Control Functions 68
Primary Display Unit (PDU) Functions 69
Sealed Switch Module (SSM) Functions 74
Steering Column Lever 75
Pedals 76
Rotary Switch Module (RSM) Functions 76
Operator’s Seat and Instructional Seat 77
Cab Door Release 78
Cab Door Stop Adjustment 78
Opening Side Window/Alternative Exit 79
Opening Rear Side Window 79
Radio—If Equipped 79
Rear Monitor—If Equipped 80
12-Volt Auxiliary Power Outlet 80
Using the Seat Belt 81
Fire Extinguisher Mounting Location 82
Operation—Operating the Machine 83
Before Starting Work 83
Inspect Machine Daily Before Starting 83
Operator Ability 83
Hood Operation 84
Engine Break-In Period 85
Starting Engine 85
Stopping Engine 87
Exhaust Filter 88
Selective Catalytic Reduction (SCR) System Overview 90
US EPA Qualified Emergency Use — SCR Derate Override Option 91
EU Qualified Emergency Use — SCR Derate Override Option 92
Service ADVISOR™ Remote (SAR) Software Delivery Process 93
Engine Block Heater—If Equipped 93
Cold Weather Warm-Up 94
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 95
Replace Start Aid Container—If Equipped 97
Battery Disconnect Switch 97
Parking the Machine 98
Warming Hydraulic System 98
Driving the Machine 99
Operating in Water and Mud 99
Required Machine Stop Warning 99
Heating and Air Conditioning System 101
Steering Machine 102
Shifting the Transmission 103
Using Gear Hold and Gear Range 104
Using Operator Speed Control 104
Using Differential Lock 105
Slowing and Stopping the Machine 107
Operating on a Hill 108
Off-Road Operation 109
Loading and Unloading Dump Body 110
Dump Body Manual Lowering Procedure 111
Dump Body Control 112
Machine Productivity 113
Using Onboard Weighing (OBW) System—If Equipped 114
Machine Light Operation 115
Freeing Stuck Machine 117
Removing Drive Shafts for Towing-Recovery 118
Mechanically Releasing Park Brake 119
Lifting the Machine 120
Loading and Unloading Machine for Transport 121
Lock All Compartments 124
Operation—Display Operation 125
Aftertreatment Indicators Overview 125
Primary Display Unit (PDU) 126
Main Menu 127
Main Menu—Diagnostics 128
Main Menu—Calibrations 128
Main Menu—Machine Setup 129
Main Menu—Productivity 131
Main Menu—Job Timer 132
Main Menu—Display Settings 132
Main Menu—Exhaust Filter 133
Main Menu—Security 134
Main Menu—Machine Fan 136
Main Menu—Onboard Weighing 137
Main Menu—TPMS 138
Main Menu—Camera 141
Main Menu—Software Update 141
Main Menu—About 142
Maintenance—Machine 143
Required Emission-Related Information 143
Alternative and Synthetic Lubricants 143
Lubricant Storage 143
Mixing of Lubricants 143
Hydraulic Oil 144
Transmission Oil 145
Grease 145
Axle and Final Drive Oil 146
Diesel Fuel 147
Diesel Fuel Specifications 147
Lubricity of Diesel Fuel 148
Handling and Storing Diesel Fuel 148
Biodiesel Fuel 149
Testing Diesel Fuel 150
Supplemental Diesel Fuel Additives 150
Fuel Filters 150
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 151
Refilling Diesel Exhaust Fluid (DEF) Tank 152
Testing Diesel Exhaust Fluid (DEF) 153
Storing Diesel Exhaust Fluid (DEF) 153
Disposal of Diesel Exhaust Fluid (DEF) 154
Minimizing the Effect of Cold Weather on Diesel Engines 155
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 156
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 157
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 158
Diesel Engine Oil Service Interval for Operation at High Altitude 158
Oil Filters 159
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 160
Water Quality for Mixing with Coolant Concentrate 161
Operating in Warm Temperature Climates 161
Testing Coolant Freeze Point 162
Disposing of Coolant 162
Maintenance—Periodic Maintenance 163
Service Machine at Specified Intervals 163
Check Hour Meter Regularly 163
Prepare Machine for Maintenance 164
Installation and Removal of Dump Body Locking Pin 165
Install Articulation Locking Bar 166
Tilt Cab 167
Fuel Tank 168
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 169
Service Intervals 170
Required Parts 172
Maintenance—As Required 174
Clean and Tighten Battery Terminals 174
Inspect Tires and Check Pressure 175
Check Wheel Bolt Torque 176
Check Service Brake Disc Wear 177
Check Engine Air Cleaner Elements 178
Inspect Serpentine Belt 179
Clean Cooler Cores 180
Drain Primary and Final Fuel Filter With Water Separator 181
Drain Auxiliary Fuel Filter With Water Separator—If Equipped 181
Check Windshield Washer Fluid Level 182
Check Cab Air Filters 183
Check Rear Camera and Radar Object Detection System (RODS)—If Equipped 184
Inspect Steering Cylinder Seals 185
Service Exhaust Filter 185
Maintenance—Every 10 Hours or Daily 186
Check Engine Coolant Level 186
Check Engine Oil Level 187
Check Hydraulic System Oil Level 188
Check Transmission Oil Level 189
Clean Dust Unloader Valve 189
Maintenance—Every 50 Hours 190
Lubricate Articulation Joint, Oscillation Joint, and Through-Drive Bearing 190
Lubricate Greaseable Steering Cylinder Pins 191
Lubricate Lift Cylinders—If Equipped 191
Maintenance—Every 250 Hours 192
Take Engine Oil Sample 192
Maintenance—Initial Service-500 Hours 193
Replace Axle Oil Filters—If Equipped 193
Drain and Refill Axle Oil 195
Transmission Clutch Calibration 195
Maintenance—Every 500 Hours 196
Check Hybrid Battery Electrolyte Level—If Equipped 196
Take Fluid Samples 197
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 198
Drain and Refill Engine Oil and Replace Filter 199
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 200
Replace Fuel Tank Breather Filter—If Equipped With Fast Fill 201
Replace Primary Fuel Filter With Water Separator 201
Replace Auxiliary Fuel Filter With Water Separator—If Equipped 202
Replace Final Fuel Filter 202
Check Park Brake Pad Wear and Lubricate Linkage 203
Maintenance—Every 1000 Hours 204
Check and Adjust Dump Body Shock Pads 204
Replace Axle Oil Filters—If Equipped 205
Check Coolant Condition 206
Check Axle Oil Levels 207
Maintenance—Every 2000 Hours 208
Replace Primary Air Cleaner Element 208
Check and Adjust Engine Valve Lash 208
Replace Fuel Tank Breather Filter 208
Drain and Refill Axle Oil 209
Clean and Inspect Axle Breathers 210
Drain and Refill Transmission Oil 211
Drain and Refill Transmission Oil (Quick Service)—If Equipped 212
Replace Transmission Oil Filters 213
Transmission Clutch Calibration 213
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 214
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 215
Maintenance—Every 4000 Hours 216
Clean Hydraulic Pump Case Drain In-Line Screen 216
Clean Hydraulic Fan Drive Case Drain In-Line Screen 217
Clean Hydraulic System Fill Strainer 218
Replace Hydraulic System Return Filter 219
Drain and Refill Hydraulic System Oil 220
Drain and Refill Hydraulic System Oil (Quick Service)—If Equipped 221
Replace Hydraulic Reservoir Breather Filter 222
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 222
Maintenance—Every 6000 Hours 223
Replace Secondary Air Cleaner Element 223
Drain and Refill Engine Cooling System 224
Drain and Refill Engine Cooling System (Quick Service)—If Equipped 225
Inspect Driveline Torsional Coupler 226
Replace In-Line Diesel Exhaust Fluid (DEF) Filter 226
Miscellaneous—Machine 227
Clean Machine Regularly 227
Inspect Seat Belt 228
Replacing Seat Belt 230
Bleed Fuel System 232
Secondary Steering 232
Lubricate Hinges 233
Verified Anchor Point Information 233
Fluid Sampling Test Ports 233
Do Not Service Control Valves, Cylinders, Pumps, or Motors 235
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 235
Precautions for Alternator and Regulator 236
Handling, Checking, and Servicing Batteries Carefully 237
Using Battery Charger 238
Using Booster Batteries—24-Volt System 239
Replacing Batteries 240
Welding On Machine 241
Keep Electronic Control Unit Connectors Clean 241
Replacing Fuses 242
JDLink™ Machine Monitoring System (MMS)—If Equipped 246
Remove and Install Halogen Bulbs—If Equipped 247
Replace Tail and Brake Light and Rear Turn Signal 248
Replace License Plate Light Bulb—If Equipped 248
Replace Dome Light Bulb 249
12-Volt Accessory Mounting 249
Hardware Torque Specifications 249
Unified Inch Bolt and Screw Torque Values 250
Metric Bolt and Screw Torque Values 251
Miscellaneous—Operational Checkout 252
Operational Checkout 252
Diagnostic Trouble Code (DTC) Check 252
Operational Checks—Ignition OFF, Engine OFF Checks 252
Operational Checks—Ignition ON, Engine OFF Checks 255
Operational Checks—Ignition ON, Engine ON Checks 267
Miscellaneous—Troubleshooting 281
Troubleshooting Procedure 281
Software Update 281
Engine 282
Transmission 287
Axle 290
Tires 291
Brakes 292
Hydraulic System 293
Electrical System 294
Rear Frame and Cab 296
Miscellaneous—Storage 297
Prepare Machine for Storage 297
Monthly Storage Procedure 298
Preparing Engine for Long-Term Storage 299
Removing Engine From Long-Term Storage 300
Miscellaneous—Serial Numbers 301
Record Product Identification Number (PIN) 301
Record Engine Serial Number 301
Record Transmission Serial Number 301
Record Front Axle Serial Number 302
Record Middle Axle Serial Number 302
Record Rear Axle Serial Number 302
Keep Proof of Ownership 302
Keep Machines Secure 303
Miscellaneous—Specifications 304
Engine Specifications 304
Machine Dimensions 306
Machine Specifications 309
Travel Speeds 310
Drain and Refill Capacities 311
Eurasian Economic Union 311
Machine Design Life 311
Page Number 29
Section 1-1 33
Section 1-2 35
Section 1-3 45
Section 1-4 52
Section 1-5 57
Section 2-1 67
Section 2-2 83
Section 2-3 125
Section 3-1 143
Section 3-2 163
Section 3-3 174
Section 3-4 186
Section 3-5 190
Section 3-6 192
Section 3-7 193
Section 3-8 196
Section 3-9 204
Section 3-10 208
Section 3-11 216
Section 3-12 223
Section 4-1 227
Section 4-2 252
Section 4-3 281
Section 4-4 297
Section 4-5 301
Section 4-6 304

S.V 04/24