John Deere 260E & 310E Articulated Dump Truck Operator’s Manual PDF

Description

John Deere 260E & 310E Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): OMT437831X019_54
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 260E, 310E
Serial Numbers (Serial):

• 1DW260E_ _ _D708125—
• 1DW260E_ _ _F708125—
• 1DW310E_ _ _D708125—
• 1DW310E_ _ _F708125—

TABLE OF CONTENTS:

John Deere 260E & 310E Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 35
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 35
Recognize Safety Information 37
Follow Safety Instructions 37
Operate Only If Qualified 37
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Prepare for Emergencies 44
Clean Debris from Machine 45
Add Cab Guarding for Special Uses 45
Safety—Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Avoid Power Lines 49
Keep Riders Off Machine 49
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 50
Operating on Slopes 50
Operating or Traveling On Public Roads 50
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 68
Operator Controls 68
Operator Control Functions 69
Primary Display Unit (PDU) Functions 70
Sealed Switch Module (SSM) Functions 75
Steering Column Lever 76
Pedals 77
Rotary Switch Module (RSM) Functions 77
Operator Seat and Instructional Seat 78
Cab Door Release 79
Cab Door Stop Adjustment 79
Opening Side Window/Alternative Exit 80
Opening Rear Side Window 80
Radio—If Equipped 81
Rear Monitor—If Equipped 83
12-Volt Auxiliary Power Outlet 83
Using the Seat Belt 84
Fire Extinguisher Mounting Location 85
Operation—Operating the Machine 86
Before Starting Work 86
Inspect Machine Daily Before Starting 86
Operator Ability 86
Hood Operation 87
Engine Break-In Period 88
Starting Engine 88
Stopping Engine 90
Exhaust Filter 91
Selective Catalytic Reduction (SCR) System Overview 93
US EPA Qualified Emergency Use — SCR Derate Override Option 94
EU Qualified Emergency Use — SCR Derate Override Option 95
Service ADVISOR™ Remote (SAR) Software Delivery Process 96
Engine Block Heater—If Equipped 96
Cold Weather Warm-Up 97
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 98
Replace Start Aid Container—If Equipped 100
Battery Disconnect Switch 100
Parking the Machine 101
Warming Hydraulic System 101
Driving the Machine 102
Operating in Water and Mud 102
Required Machine Stop Warning 102
Heating and Air Conditioning System 104
Steering Machine 105
Shifting the Transmission 106
Using Gear Hold and Gear Range 107
Using Operator Speed Control 107
Using Differential Lock 108
Slowing and Stopping the Machine 110
Operating on a Hill 111
Off-Road Operation 112
Loading and Unloading Dump Body 113
Dump Body Manual Lowering Procedure 114
Dump Body Control 115
Machine Productivity 116
Using Onboard Weighing (OBW) System—If Equipped 117
Machine Light Operation 118
Freeing Stuck Machine 120
Towing-Recovery Procedure 121
Removing Drive Shafts for Towing-Recovery 122
Mechanically Releasing Park Brake 123
Lifting the Machine 124
Loading and Unloading Machine for Transport 126
Lock All Compartments 129
Operation—Display Operation 130
Aftertreatment Indicators Overview 130
Primary Display Unit (PDU) 131
Main Menu 132
Main Menu—Diagnostics 133
Main Menu—Calibrations 133
Main Menu—Machine Setup 134
Main Menu—Productivity 136
Main Menu—Job Timer 137
Main Menu—Display Settings 137
Main Menu—Exhaust Filter 138
Main Menu—Security 139
Main Menu—Machine Fan 141
Main Menu—Onboard Weighing 142
Main Menu—TPMS 143
Main Menu—Camera 146
Main Menu—Software Update 146
Main Menu—About 147
Maintenance—Machine 148
Required Emission-Related Information 148
Alternative and Synthetic Lubricants 148
Lubricant Storage 148
Mixing of Lubricants 148
Hydraulic Oil 149
Transmission Oil 150
Grease 150
Axle and Final Drive Oil 151
Diesel Fuel 152
Diesel Fuel Specifications 152
Lubricity of Diesel Fuel 153
Handling and Storing Diesel Fuel 153
Biodiesel Fuel 154
Testing Diesel Fuel 155
Supplemental Diesel Fuel Additives 155
Fuel Filters 155
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 156
Refilling Diesel Exhaust Fluid (DEF) Tank 157
Testing Diesel Exhaust Fluid (DEF) 158
Storing Diesel Exhaust Fluid (DEF) 158
Disposal of Diesel Exhaust Fluid (DEF) 159
Minimizing the Effect of Cold Weather on Diesel Engines 160
Diesel Engine Break-In™ Oil 161
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 161
Diesel Engine Oil — Tier 3 and Stage IIIA 162
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 163
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 164
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 165
Diesel Engine Oil Service Interval for Operation at High Altitude 165
Oil Filters 166
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 167
Water Quality for Mixing with Coolant Concentrate 168
Operating in Warm Temperature Climates 168
Testing Coolant Freeze Point 169
Disposing of Coolant 169
Maintenance—Periodic Maintenance 170
Service Machine at Specified Intervals 170
Check Hour Meter Regularly 170
Prepare Machine for Maintenance 171
Installation and Removal of Dump Body Locking Pin 172
Install Articulation Locking Bar 173
Tilt Cab 174
Fuel Tank 175
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 176
Service Intervals—D Engine 177
Service Intervals—F Engine 179
Required Parts—D Engine 181
Required Parts—F Engine 183
Maintenance—As Required 185
Clean and Tighten Battery Terminals 185
Inspect Tires and Check Pressure 186
Check Wheel Bolt Torque 187
Check Service Brake Disc Wear 188
Check Engine Air Cleaner Elements 189
Inspect Serpentine Belt 190
Clean Cooler Cores 191
Drain Primary and Final Fuel Filter With Water Separator 192
Drain Auxiliary Fuel Filter With Water Separator—If Equipped 193
Check Windshield Washer Fluid Level 193
Check Cab Air Filters 194
Check Rear Camera and Radar Object Detection System (RODS)—If Equipped 195
Inspect Steering Cylinder Seals 196
Service Exhaust Filter 196
Maintenance—Every 10 Hours or Daily 197
Check Engine Coolant Level 197
Check Engine Oil Level 198
Check Hydraulic System Oil Level 199
Check Transmission Oil Level 200
Clean Dust Unloader Valve 200
Maintenance—Every 50 Hours 201
Lubricate Articulation Joint, Oscillation Joint, and Through-Drive Bearing 201
Lubricate Greaseable Steering Cylinder Pins 202
Lubricate Lift Cylinders 202
Maintenance—Every 250 Hours 203
Take Engine Oil Sample 203
Maintenance—Initial Service-500 Hours 204
Replace Axle Oil Filters—If Equipped 204
Drain and Refill Axle Oil 206
Run Transmission Clutch Calibration 206
Maintenance—Every 500 Hours 207
Check Hybrid Battery Electrolyte Level—If Equipped 207
Take Fluid Samples 208
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 209
Drain and Refill Engine Oil and Replace Filter 210
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 211
Replace Fuel Tank Breather Filter—If Equipped With Fast Fill 212
Replace Primary Fuel Filter With Water Separator 213
Replace Auxiliary Fuel Filter With Water Separator—If Equipped 214
Replace Final Fuel Filter 215
Check Park Brake Pad Wear and Lubricate Linkage 216
Maintenance—Every 1000 Hours 217
Check and Adjust Dump Body Shock Pads 217
Replace Axle Oil Filters—If Equipped 218
Check Coolant Condition 219
Check Axle Oil Levels 220
Maintenance—Every 2000 Hours 221
Replace Primary Air Cleaner Element 221
Check and Adjust Engine Valve Lash 221
Replace Fuel Tank Breather Filter 221
Drain and Refill Axle Oil 222
Clean Axle Pump Suction Screen—If Equipped 223
Clean and Inspect Axle Breathers 224
Drain and Refill Transmission Oil 225
Drain and Refill Transmission Oil (Quick Service)—If Equipped 226
Replace Transmission Oil Filters 227
Run Transmission Clutch Calibration 227
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 228
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 229
Maintenance—Every 4000 Hours 230
Clean Hydraulic Pump Case Drain In-Line Screen 230
Clean Hydraulic Fan Drive Case Drain In-Line Screen 231
Clean Hydraulic System Fill Strainer 232
Replace Hydraulic System Return Filter 233
Drain and Refill Hydraulic System Oil 234
Drain and Refill Hydraulic System Oil (Quick Service)—If Equipped 235
Replace Hydraulic Reservoir Breather Filter 236
Maintenance—Every 6000 Hours 237
Replace Secondary Air Cleaner Element 237
Drain and Refill Engine Cooling System 238
Drain and Refill Engine Cooling System (Quick Service)—If Equipped 239
Inspect Driveline Torsional Coupler 240
Replace In-Line Diesel Exhaust Fluid (DEF) Filter 240
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 241
Miscellaneous—Machine 242
Clean Machine Regularly 242
Inspect Seat Belt 243
Replacing Seat Belt 245
Bleed Fuel System 247
Secondary Steering 247
Lubricate Hinges 248
Verified Anchor Point Information 248
Fluid Sampling Test Ports 248
Do Not Service Control Valves, Cylinders, Pumps, or Motors 250
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 250
Precautions for Alternator and Regulator 251
Handling, Checking, and Servicing Batteries Carefully 252
Using Battery Charger 253
Using Booster Batteries—24-Volt System 254
Replacing Batteries 255
Welding on Machine 256
Keep Electronic Control Unit Connectors Clean 256
Replacing Fuses 257
JDLink™ Machine Monitoring System (MMS)—If Equipped 261
Remove and Install Seat Belt Beacon 261
Remove and Install Halogen Bulbs—If Equipped 262
Replace Tail and Brake Light and Rear Turn Signal 263
Replace License Plate Light Bulb—If Equipped 263
Replace Dome Light Bulb 264
12-Volt Accessory Mounting 264
Hardware Torque Specifications 264
Unified Inch Bolt and Screw Torque Values 265
Metric Bolt and Screw Torque Values 266
Miscellaneous—Operational Checkout 267
Operational Checkout 267
Diagnostic Trouble Code (DTC) Check 267
Operational Checks—Ignition OFF, Engine OFF Checks 267
Operational Checks—Ignition ON, Engine OFF Checks 270
Operational Checks—Ignition ON, Engine ON Checks 282
Miscellaneous—Troubleshooting 296
Troubleshooting Procedure 296
Software Update 296
Engine 297
Transmission 302
Axle 305
Tires 306
Brakes 307
Hydraulic System 308
Electrical System 309
Rear Frame and Cab 311
Miscellaneous—Storage 312
Prepare Machine for Storage 312
Monthly Storage Procedure 313
Preparing Engine for Long-Term Storage 314
Removing Engine From Long-Term Storage 315
Miscellaneous—Serial Numbers 316
Record Product Identification Number (PIN) 316
Record Engine Serial Number 317
Record Transmission Serial Number 318
Record Front Axle Serial Number 318
Record Middle Axle Serial Number 318
Record Rear Axle Serial Number 319
Keep Proof of Ownership 319
Keep Machines Secure 319
Miscellaneous—Specifications 320
Engine Identification 320
Engine Specifications 321
Machine Dimensions 322
Machine Specifications 325
Travel Speeds 327
Drain and Refill Capacities 328
Eurasian Economic Union 329
Machine Design Life 329
Page Number 29
Section 1-1 33
Section 1-2 35
Section 1-3 46
Section 1-4 53
Section 1-5 58
Section 2-1 68
Section 2-2 86
Section 2-3 130
Section 3-1 148
Section 3-2 170
Section 3-3 185
Section 3-4 197
Section 3-5 201
Section 3-6 203
Section 3-7 204
Section 3-8 207
Section 3-9 217
Section 3-10 221
Section 3-11 230
Section 3-12 237
Section 4-1 242
Section 4-2 267
Section 4-3 296
Section 4-4 312
Section 4-5 316
Section 4-6 320

S.V 04/24