John Deere 2654G & 2654GLC Excavator Operation Manual PDF

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John Deere 2654G & 2654GLC Forestry Excavator Operator’s Manual OMT388074X19 – PDF DOWNLOAD

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John Deere 2654G & 2654GLC Forestry Excavator Operator’s Manual OMT388074X19 – PDF DOWNLOAD

• P/N: OMT388074X19_23
• Language: English
• Division: Forestry
• Product Lines: Forestry Excavator
• Publication Type: Operator’s Manuals
• Associated Models: 2654G, 2654GLC
• Serial:
  • PIN: 1FF2654G_ _C260001—
  • PIN: 1FF2654G_ _D260001
• For complete service information also see: T388078X19, PC15063

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2654G & 2654GLC Forestry Excavator Operator’s Manual OMT388074X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 49
Inspect and Maintain ROPS 49
Keep the Operator Protective Structure (OPS) in Place 49
Operate Boom With Care 50
Operating on Slopes 50
Use Special Care When Lifting Objects 50
Use Care When Swinging Machine 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Saw Chain Hazard 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 54
Drive Metal Pins Safely 55
Use Proper Lifting Equipment 55
Chain Shot Guard Inspection 55
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 82
Pedals, Levers, and Panels 82
Switch Panel 82
Switch Panel Functions 83
Rear Panel 84
Horn Button 85
Power Boost Button 85
Pilot Shutoff Lever 86
Left Console 86
Travel Alarm and Travel Alarm Cancel Switch 87
Cab Dome Light Switch 87
Horn Switch—Processor Only 87
Reversing Fan Switch—If Equipped 88
Max Speed Program Switch—If Equipped 88
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 89
Right Console 90
Service and Access Lights Switch—If Equipped 91
Service ADVISOR™ Remote (SAR) Switch 92
USB Charge Port—If Equipped 93
Attachment Combo Switch—If Equipped 94
Cab Heater and Air Conditioner 95
Selecting Display Between Celsius and Fahrenheit 96
Operating the AM/FM Radio 97
Satellite Radio—If Equipped 99
Hydraulic Oil Level Alarm—If Equipped 101
Fire Extinguisher Mounting Location 102
Alternative Exit 102
Adjusting the Air Suspension Seat 104
Adjusting the Mechanical Suspension Seat—If Equipped 108
Adjusting Pilot Control Lever Console Height 108
Adjusting Pull-Down Sunshades—If Equipped 109
Side Monitor—If Equipped 110
Operation—Monitor Operation 111
Monitor 111
Monitor Functions 112
Monitor Start-Up 113
Main Menu 114
Main Menu—Alarm List 115
Main Menu—Air Conditioner 120
Main Menu—Radio 122
Main Menu—Setting Menu 123
Main Menu—Setting Menu—Date and Time 124
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 124
Main Menu—Setting Menu—Attachment Name Input 125
Main Menu—Setting Menu—Auto-Shutdown 125
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 125
Main Menu—Setting Menu—Sub Meter Selection 126
Main Menu—Setting Menu—Rear View Camera Monitor 127
Main Menu—Setting Menu—Display Item Selection 128
Main Menu—Setting Menu—Brightness Adjustment 128
Main Menu—Setting Menu—Language 128
Main Menu—Setting Menu—Unit Selection 129
Main Menu—Setting Menu—Main Menu Sequence Change 129
Main Menu—Information Menu 130
Main Menu—Information Menu—Operation 131
Main Menu—Information Menu—Maintenance 132
Main Menu—Information Menu—Troubleshooting 132
Main Menu—Information Menu—Monitoring 133
Operation—Operating the Machine 134
Before Starting Work 134
Operator Ability 134
Inspect Machine Daily Before Starting 135
Battery Disconnect Switch 136
Engine Break-In Period 136
Starting Engine 137
Cold Weather Start Aid 138
Cold Weather Warm-Up 139
Operate Within Machine Limits 140
Travel Pedals and Levers 140
Control Levers 141
Attachment Combo Control Levers—If Equipped 143
Service ADVISOR™ Remote (SAR) Software Delivery Process 143
Service ADVISOR™ Remote (SAR) Operation 144
Operating in Water and Mud 145
Driving Up a Steep or Slippery Slope 146
Lifting 147
Lower Boom With Engine Stopped 148
Parking the Machine 149
Loading Machine for Transport 150
Towing-Recovery Procedure 152
Machine Retrieval 152
Lifting the Machine 153
Maintenance—Machine 154
Required Emission-Related Information 154
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 154
Diesel Fuel 155
Lubricity of Diesel Fuel 156
Handling and Storing Diesel Fuel 156
Biodiesel Fuel 157
Testing Diesel Fuel 158
Supplemental Diesel Fuel Additives 158
Fuel Filters 158
Minimizing the Effect of Cold Weather on Diesel Engines 159
Alternative and Synthetic Lubricants 160
Mixing of Lubricants 160
Lubricant Storage 160
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 161
Diesel Engine Oil — Tier 2 and Stage II 162
Diesel Engine Oil — Tier 3 and Stage IIIA 163
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 164
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 165
Diesel Engine Oil Service Interval for Operation at High Altitude 166
Oil Filters 166
Hydraulic Oil 167
Swing Gear Case and Travel Gear Case Oils 168
Pump Drive Gear Case Oil 168
Cab Tilt Oil—Rear Entry Cab Only 169
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 169
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 170
Water Quality for Mixing with Coolant Concentrate 171
Operating in Warm Temperature Climates 171
Testing Coolant Freeze Point 172
Disposing of Coolant 172
Maintenance—Periodic Maintenance 173
Service Machine at Specified Intervals 173
Check the Hour Meter Regularly 173
Prepare Machine for Maintenance 174
Open Access Doors for Service 175
Open Engine Cover for Service 176
Cab Tilting Procedure—Rear Entry Cab Only 177
Fuel Tank 177
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 178
Service Intervals 179
Required Parts 181
Maintenance—As Required 183
Remove and Clean Fuel Tank Inlet Screen 183
Drain Water and Sediment From Fuel Tank Sump 183
Clean Cab Fresh Air and Cab Recirculating Air Filters 184
Check and Adjust Track Sag 188
Clean Rear Camera Lens—If Equipped 189
Clean Radiator Air Inlet Screens 190
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 191
Lubricate Door Hinges 191
Clean and Tighten Battery Terminals 192
Replace High-Pressure Supply Filter—If Equipped 192
Replace Case Drain Filter—If Equipped 193
Maintenance—Every 10 Hours or Daily 194
Check Engine Oil Level 194
Check Engine Coolant Level 195
Check Hydraulic Tank Oil Level 196
Lubricate Front End Pin Joints 199
Lubricate Working Tool Pivots—If Equipped 201
Maintenance—Every 50 Hours or Weekly 202
Drain Primary Fuel Filter and Water Separator 202
Drain Final Fuel Filter 202
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 203
Lubricate Swing Bearing 203
Maintenance—Every 100 Hours 204
Inspect and Re-Torque Track Hardware 204
Maintenance—Every 250 Hours 205
Check Swing Gear Case Oil Level 205
Drain Water and Sediment From Hydraulic Tank 206
Check Pump Drive Gear Case Oil Level 208
Check Hybrid Battery Electrolyte Level—If Equipped 209
Check Travel Gear Case Oil Level 211
Inspect Air Conditioner V-Belt 212
Take Engine Oil Sample 212
Maintenance—Every 500 Hours 213
Lubricate Swing Bearing Gear 213
Replace Primary Fuel Filter and Water Separator 214
Replace Final Fuel Filter 215
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 216
Check Air Intake Hoses 217
Drain and Refill Engine Oil and Replace Filter 218
Check Cab Tilt Oil Level—Rear Entry Cab Only 219
Take Fluid Samples 219
Maintenance—Every 1000 Hours 220
Drain and Refill Swing Gear Case Oil 220
Replace Hydraulic Tank Oil Filter 221
Replace Pilot Oil Filter 223
Inspect Serpentine Belt 225
Drain and Refill Pump Drive Gear Case Oil 226
Remove and Clean Open Crankcase Ventilation (OCV) Hose 227
Replace Air Cleaner Elements 228
Replace Air Cleaner Dust Unloader Valve 229
Replace Fuel Tank Breather 229
Check Coolant Condition 230
Maintenance—Every 2000 Hours 231
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 231
Check and Adjust Engine Valve Lash 233
Drain and Refill Travel Gear Case Oil 233
Maintenance—Every 4000 Hours 234
Replace Engine Crankshaft Damper 234
Maintenance—Every 5000 Hours 235
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 235
Replace Hydraulic Tank Cap Breather Element 237
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 238
Maintenance—Every 6000 Hours 239
Drain Cooling System 239
Cooling System Fill and Deaeration Procedure 241
Miscellaneous—Machine 242
Clean Machine Regularly 242
Bleed Fuel System 242
Bleed Hydraulic System 243
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 244
Check Windshield Washer Fluid Level—If Equipped 245
Inspect and Clean Polycarbonate Windows 246
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 247
Do Not Service Control Valves, Cylinders, Pumps, or Motors 247
Precautions for Alternator and Regulator 247
Handling, Checking, and Servicing Batteries Carefully 248
Using Battery Charger 249
Using Booster Batteries—24-Volt System 251
Replacing Batteries 251
Welding On Machine 252
Keep Electronic Control Unit Connectors Clean 252
Adding 12-Volt Accessories 252
JDLink™ Machine Monitoring System (MMS)—If Equipped 253
Replacing Fuses 254
Fluid Sampling Test Ports—If Equipped 255
Keep ROPS Installed Properly 256
Tool Mounting Provisions—If Equipped 256
Replacing Bucket Teeth—If Equipped 257
Replacing Bucket Tooth Tip—Heavy-Duty Bucket—If Equipped 258
Replacing Bucket Teeth—TK Series—If Equipped 258
Removing the Bucket—If Equipped 259
Inspect Seat Belt 259
Replacing Seat Belt 260
Track Sag General Information 260
Check Track Shoe Hardware 261
Hardware Torque Specifications 261
Unified Inch Bolt and Screw Torque Values 262
Metric Bolt and Screw Torque Values 263
Miscellaneous—Operational Checkout 264
Operational Checkout 264
Diagnostic Trouble Code Check 264
Operational Checks—Key Switch Off, Engine Off Checks 264
Operational Checks—Key Switch On, Engine Off Checks 267
Operational Checks—Key Switch On, Engine On Checks 277
Miscellaneous—Troubleshooting 311
Troubleshooting Procedure 311
Engine 312
Hydraulic System 317
Front Attachments Electrical Controls 319
Electrical System 320
Software Update 322
Miscellaneous—Storage 323
Prepare Machine for Storage 323
Monthly Storage Procedure 324
Miscellaneous—Machine Numbers 325
Record Product Identification Number (PIN) 325
Record Engine Serial Number 325
Record Travel Motor Serial Numbers 326
Record Swing Motor Serial Number 326
Record Hydraulic Pump Serial Number 326
Keep Proof of Ownership 327
Keep Machines Secure 327
Miscellaneous—Specifications 328
Engine Specifications 328
Drain and Refill Capacities 329
Forestry Excavator Machine Specifications 330
Processor Machine Specifications 334
Forestry Excavator Working Ranges 338
Processor Working Ranges 340
2654G Forestry Excavator Lift Capacity—Undercarriage: 2620 mm (8 ft 7 in) 342
2654GLC Forestry Excavator Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 344
2654G Processor Lift Capacity—Undercarriage: 2620 mm (8 ft 7 in) 346
2654GLC Processor Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 348
Eurasian Economic Union 349
Machine Design Life 349
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 45
Section 1-4 53
Section 1-5 57
Section 2-1 82
Section 2-2 111
Section 2-3 134
Section 3-1 154
Section 3-2 173
Section 3-3 183
Section 3-4 194
Section 3-5 202
Section 3-6 204
Section 3-7 205
Section 3-8 213
Section 3-9 220
Section 3-10 231
Section 3-11 234
Section 3-12 235
Section 3-13 239
Section 4-1 242
Section 4-2 264
Section 4-3 311
Section 4-4 323
Section 4-5 325
Section 4-6 328

S.V 04/24