John Deere 27ZTS & 35ZTS Excavators Operator’s Manual – PDF DOWNLOAD

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John Deere 27ZTS & 35ZTS Excavators Operator’s Manual – PDF DOWNLOAD

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John Deere 27ZTS & 35ZTS Excavators Operator’s Manual – PDF DOWNLOAD

• P/N: OMT185901_83
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 27ZTS, 35ZTS

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 27ZTS & 35ZTS Excavators Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety 11
John Deere Compact Excavator Safety Features 11
Use Allied Equipment Information 12
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Always Keep Bystanders Clear Of The Area 13
Avoid Injury From Backover Accidents Before Moving Machine, Be Sure All Persons Are Clear Of Area Always Be Alert For Bystanders Moving Into The Work Area Use Horn Or Other Signal To Warn Bystanders Before Moving Machine When Using A Signal Person, Keep Person In View At All Times, Be Sure Signal Person Is Clear Before Backing Up 13
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death Or Serious Injury May Result If You Attempt To Mount Or Stop A Moving Machine 14
Inspect Machine 14
Use Handholds and Steps 14
Use Seat Belt 15
Maintain Seat Belt 15
Move and Operate Machine Safely 15
Operate Only from Operator’s Seat 15
Secondary Exits 16
Operate Machine Safely 16
Dig with Caution 16
Operate With Caution 16
Avoid Tipping 17
Avoid Power Lines 17
Drive Machine Safely 17
Beware of Exhaust Fumes 18
Park Machine Safely 18
Keep Riders Off Machine 18
Operate Attachment Safely 18
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 19
Handle Starting Fluid Safely 20
Clean Trash from Machine 20
Protect Against Flying Debris 20
Wear Protective Clothing 21
Protect Against Noise 21
Handle Chemical Products Safely 21
Warn Others of Service Work 22
Stay Clear of Moving Parts 22
Support Machine Properly 23
Service Cooling System Safely 23
Practice Safe Maintenance 24
Remove Paint Before Welding or Heating 24
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High Pressure Fluids 25
Prevent Battery Explosions 25
Clean the Machine Regularly 26
Store Attachments Safely 26
Dispose of Waste Properly 26
Safety Signs 27
Safety Signs 27
Operator’s Station 34
Pedals And Levers 34
Monitor Panel And Switch Panel 34
Monitor Panel 35
Engine Pre Heat Indicator 35
Engine Oil Pressure Indicator 35
Alternator Voltage Indicator 36
Fuel Gauge And Fuel Level Indicator 36
Engine Coolant Temperature Gauge And Engine Coolant Temperature Indicator 37
Hour Meter 37
Windshield Washer And Wiper Switch 37
Operating Lights Switch 38
Key Switch 38
Cab Light 38
Horn Switch 39
Cab Heater—If Equipped 39
Cab Door Release Lever 40
Secondary Exit Tool 40
Opening Front (Secondary Exit) Window 40
Closing Front Window 42
Opening Rear Window 42
Opening Right Side Window 43
Adjusting The Seat 43
Tool Box And Operator’s Manual Compartment 43
Pre Start Inspection 44
Inspect Machine Daily Before Starting 44
Operating The Engine 45
Check Instruments Before Starting 45
Engine Speed Control Lever 45
Starting The Engine 45
Using Booster Batteries—12 Volt System 46
Check Instruments After Starting 46
Warming the Machine 46
Cold Weather Warm Up 47
Stopping The Engine 47
Driving The Machine 48
Travel Levers 48
Fast Speed Travel Pedal 49
Travel Alarm And Travel Alarm Cancel Switch 49
Parking The Machine 49
Parking Machine During Freezing Weather 50
Lock All Compartments 50
Operating The Machine 51
ISO/SAE Excavator Control Pattern 51
Changing Control Lever Pattern 52
Deere Backhoe Control Pattern 53
Pilot Control Shut Off Lever 54
Boom Swing Pedal 55
Optional Pedal 55
Operating Backfill Blade 57
Operating Tips—Backfill Blade 57
Operating Tips 57
Driving Machine 58
Select Correct Track Shoes 58
Driving On Slopes 58
Driving Up a Slope 58
Driving Down a Slope 59
Parking And Stopping On A Slope 59
Grading 59
Planning Spoil Piles 60
Trenching 60
Backfilling 61
Truck Loading 61
Operating In Water And Mud 62
Clean Track Frame Area 62
Hydraulic Breaker And Crusher Attachments 62
Lower Boom With Engine Stopped 63
Transporting 64
Loading Machine On a Trailer 64
Fasten Machine To Trailer 64
Transporting Machine With Rubber Tracks 65
Unloading Machine From Trailer 65
Towing Machine a Short Distance 66
Lifting the Machine 67
Fuels and Lubricants 68
Diesel Fuel 68
Lubricity Of Diesel Fuels 68
Low Sulfur Diesel Fuel Conditioner 68
Diesel Fuel Storage 69
Fuel Tank 69
Do Not Use Galvanized Containers 69
Diesel Engine Oil — Non Emissions Certified and Certified Tier 1 and Stage I 70
Hydraulic Fluid 71
Travel Gear Case Oil 71
Track Roller, Front Idler, and Carrier Roller Oil 72
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 72
Oil Filters 72
Lubricant Storage 72
Alternative and Synthetic Lubricants 73
Mixing Of Lubricants 73
Periodic Maintenance 74
Service Your Machine at Specified Intervals 74
Check the Hour Meter Regularly 74
Use Correct Fuels and Lubricants 74
Prepare Machine For Maintenance 74
Hood And Access Cover 75
Maintenance and Repair Record Keeping System 75
OILSCAN Plus OILSCAN Plus is a trademark of Deere & Company® COOLSCAN Plus COOLSCAN Plus is a trademark of Deere & Company® And 3 Way Coolant Test Kit 76
Maintenance And Repair Record Keeping System 77
Maintenance—As Required 79
Clean Radiator Core 79
Clean Air Cleaner Element 79
Maintenance—Every 10 Hours or Daily 80
Check Engine Oil Level 80
Check Hydraulic Oil Level 80
Drain Fuel Tank Sump 81
Drain Primary Fuel Filter (Water Separator) 82
Check Recovery Tank Coolant Level 82
Check Bucket Teeth 83
Check Track Sag—Rubber Track 84
Check Track Sag—Steel Track, If Equipped 85
Adjusting Track Sag 86
Rubber Track Care 86
Removing Rubber Track 86
Installing Rubber Track 87
Converting The Track 88
Seat Belt 89
Maintenance—Every 50 Hours 90
Grease Bucket Pivot Pins 90
Inspect Fan Belt, Check And Adjust Tension 90
Maintenance—Every 250 Hours 91
Grease Swing Bearing 91
Change Engine Oil And Replace Filter 91
Check Propel Gearbox Oil Level 93
Drain Hydraulic Tank Sump 93
Replace Hydraulic Oil Tank Filter 94
Maintenance—Every 500 Hours 96
Grease Working Tool Pivots 96
Grease Swing Bearing Gear 97
Grease Control Lever Universal Joint 98
Replace Final Fuel Filter 98
Replace Air Cleaner Element 99
Check Coolant In Radiator 100
Drain Cooling System 101
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 102
Cooling System Fill And Deaeration 103
Maintenance—Every 1000 Hours 104
Change Propel Gearbox Oil 104
Replace Pilot Control Oil Filter 104
Check and Adjust Engine Valve Lash (Clearance) 105
Check Starter and Alternator 106
Change Hydraulic Oil 106
Maintenance 109
Do Not Service Injection Nozzles 109
Do Not Adjust Injection Pump 109
Bleeding The Fuel System (Automatic Bleeding Device) 109
Precautions For Alternator And Regulator 109
Handling Batteries Safely 110
Service Batteries Carefully 111
Checking Electrolyte Specific Gravity 112
Using Battery Charger 113
Removing Batteries 113
Welding On Machine 113
Replacing Fuses 114
Fuse (Blade Type) Color Codes 114
Electrical Socket 115
Checking Travel Alarm System 115
Replacing The Bucket 115
Installing Bucket With Quick Coupler 116
Adjusting Bucket Linkage 117
Do Not Service Control Valves, Cylinders, Pumps or Motors 118
Track Sag General Information 118
Hardware Torque Specifications 118
Unified Inch Bolt and Screw Torque Values 119
Metric Bolt and Screw Torque Values 120
Additional Metric Cap Screw Torque Values 121
Check Oil Lines And Fittings 122
Service Recommendations for O Ring Boss Fittings 122
Service Recommendations For Flat Face O Ring Seal Fittings 124
Service Recommendations For 37° Flare And 30° Cone Seat Connectors 125
Service Recommendations for Flared Connections—Straight or Tapered Threads 126
Service Recommendations For Inch Series Four Bolt Flange Fittings 127
Service Recommendations for Metric Series Four Bolt Flange Fitting 128
Operational Checkout 129
Operational Checkout 129
Operator Station Checks—Key Switch On, Engine Off 129
Operator Station Checks—Engine On 130
Hydraulic System Checks 132
Undercarriage Checks 137
Accessories Checks 140
Seat, Doors, Windows, Latches, And Locks Checks 143
Coolant Checks 147
Troubleshooting 150
Using Troubleshooting Charts 150
Engine 151
Electrical System 155
Hydraulic System 159
Storage 163
Prepare Machine for Storage 163
Monthly Storage Procedure 163
Machine Numbers 165
Record Product Identification Number (PIN) 165
Record Engine Serial Number 165
Specifications 166
27ZTS Excavator 166
27ZTS Excavator Working Ranges 167
27ZTS and 35ZTS Excavator Engine Specifications 168
27ZTS and 35ZTS Excavator Drain And Refill Capacities 168
27ZTS Excavator Lift Capacity—KG (LB) (Blade Off The Ground With Standard Boom And Rubber Track) 169
27ZTS Excavator Lift Capacity—KG (LB) (Blade On The Ground With Standard Boom And Rubber Track) 170
35ZTS Excavator 171
35ZTS Excavator Working Ranges 172
35ZTS Excavator Lift Capacity—KG (LB) (Blade Off The Ground With Standard Boom And Rubber Track) 173
35ZTS Excavator Lift Capacity—KG (LB) (Blade On The Ground With Standard Boom And Rubber Track) 174
Crime Prevention Tips 175
Help Prevent Crime 175
Record Construction Identification Numbers 175
Keep Proof of Ownership 175
Park Indoors Out of Sight 176
When Parking Outdoors 176
Reduce Vandalism 176
Report Thefts Immediately 177
Checklists 183
Maintenance And Repair Record Keeping System 183
John Deere Service Literature Available 185
Technical Information 185
John Deere Service Keeps You On The Job 187
At Your Service When You Need It 187
Page Number 7
Section 05 11
Section 06 27
Section 10 34
Section 20 44
Section 25 45
Section 30 48
Section 35 51
Section 40 64
Section 45 68
Section 50 74
Section 55 79
Section 60 80
Section 65 90
Section 75 91
Section 80 96
Section 85 104
Section 90 109
Section 95 129
Section 100 150
Section 105 163
Section 110 165
Section 115 166
Section 120 175

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