John Deere 2954D Processor Operator’s Manual OMT231397 – PDF DOWNLOAD

Description

John Deere 2954D Processor Operator’s Manual OMT231397 – PDF DOWNLOAD

• Product Number (P/N): OMT231397_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Loggers
• Publication Type: Operator’s Manuals
• Associated Models: 2954D

TABLE OF CONTENTS:

John Deere 2954D Processor Operator’s Manual OMT231397 – PDF DOWNLOAD

2954D Processor 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
In Case of Machine Fire 21
Clean Debris from Machine 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 23
Prepare for Emergencies 23
Control Pattern 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Operate Machine Safely 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Use Care When Swinging Machine 26
Travel Safely 26
Operate Booms With Care 27
Avoid Power Lines 27
Avoid Backover Accidents 27
Avoid Machine Tip Over 28
Operating On Slopes 28
Add and Operate Attachments Safely 28
Keep the Operator Protective Structure (OPS) in Place 29
Inspect and Maintain Operator Protective Structures and Guards 29
Saw Chain Hazard 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 31
Prevent Acid Burns 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Chain Shot Guard Inspection 33
Safety—Safety Signs 36
Safety Signs 36
Operation—Operator’s Station 38
Pedals, Levers, and Panels 38
Control Lever Switches 38
Monitor Panel 39
Monitor Panel Functions 40
Front Switch Panel 41
Front Switch Panel Functions 42
Switch Panel 42
Pilot Shutoff Lever 43
Horn Switch 43
Travel Alarm and Travel Alarm Cancel Switch 43
Seat Heater Switch—If Equipped 44
Reversing Cooling Fan Switch—If Equipped 44
Cab Heater and Air Conditioner 45
Selecting Display Between Celsius and Fahrenheit 46
Operating the AM/FM Radio 46
Cab Door Handles 47
Opening Side Windows 47
Secondary Exit 47
Adjusting the Mechanical Suspension Seat 48
Adjusting the Air Suspension Seat—If Equipped 49
Adjusting Pilot Control Lever Console Height 50
Fire Extinguisher 50
Hydraulic Oil Tank Pressure Vent—If Equipped 51
Operation—Operating the Machine 52
Before Starting Work 52
Operator’s Daily Machine Check Before Starting 52
Engine Break-In Period 53
Starting Engine 53
Timer Operation 54
Preset Timer for Heater Start 55
Cold Weather Warm-Up 55
Travel Pedals and Levers 56
Control Levers 56
Control Lever Pattern Operation 58
Operating In Water and Mud 58
Driving Up a Steep or Slippery Slope 58
Lower Boom With Engine Stopped 59
Parking the Machine 60
Loading Machine On Trailer 60
Towing Machine 60
Tiedown Points 61
Machine Recovery 61
Maintenance—Machine 62
Diesel Fuel 62
Lubricity of Diesel Fuel 63
Handling and Storing Diesel Fuel 63
Biodiesel Fuel 64
Testing Diesel Fuel 65
Minimizing the Effect of Cold Weather on Diesel Engines 66
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 67
Drain Intervals for Diesel Engine Coolant 68
John Deere COOL-GARD™ II Coolant Extender 68
Supplemental Coolant Additives 68
Operating in Warm Temperature Climates 69
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 69
Testing Diesel Engine Coolant 70
Low Sulfur Diesel Fuel Conditioner 70
Handling and Storing Diesel Fuel 71
Diesel Engine Oil—Stage II Engine 71
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 72
Diesel Engine Oil—Tier 3 and Stage III A Engines 73
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 74
Engine Break-In Oil 75
Diesel Engine Oil — Tier 3 and Stage IIIA 75
Diesel Engine Oil and Filter Service Intervals 76
Alternative and Synthetic Lubricants 77
Hydraulic Oil 77
Swing Gear Case and Travel Gear Case Oils 80
Pump Gear Case Oil 80
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 81
Maintenance—Periodic Maintenance 82
Service Machine at Specified Intervals 82
Check the Hour Meter Regularly 82
Engine Identification 82
Prepare Machine for Maintenance 83
Open Access Doors for Service 83
Open Engine Cover for Service 83
Fuel Tank 83
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 84
Periodic Maintenance Record Keeping System 85
Maintenance—As Required 88
Drain Water Separator 88
Clean Fuel Tank Inlet Screen 88
Clean Fuel Suction Screen 88
Drain Fuel Tank Sump 89
Check Windshield Washer Fluid Level 89
Clean Air Cleaner Dust Unloader Valve 89
Clean Air Inlet Screen and Cooling Package 90
Check Track Sag 91
Adjust Track Sag 91
Check Coolant 93
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 93
Replace High Pressure Supply Filter 94
Replace Case Drain Filter 94
Maintenance—Every 10 Hours or Daily 95
Lubricate Front End Pin Joints 95
Check Hydraulic Tank Oil Level 96
Check Engine Oil Level 98
Check Surge Tank Coolant Level 99
Chain Shot Guard Inspection 99
Maintenance—Initial Service—50 Hours 102
Inspect and Re-Torque Track Hardware 102
Maintenance—Every 50 Hours 103
Lubricate Swing Bearing 103
Maintenance—Initial Service – 250 Hours 104
Change Engine Break-In Oil and Replace Filter 104
Maintenance—Every 250 Hours 105
Take Engine Oil Sample 105
Check Swing Gear Case Oil Level 105
Drain Hydraulic Tank Sump 106
Check Pump Drive Gear Case Oil Level 107
Clean Primary Air Cleaner Element 108
Check Battery Electrolyte Level and Terminals 109
Check Travel Gear Case Oil Level 111
Inspect and Re-Torque Track Hardware 111
Maintenance—Every 500 Hours 112
Lubricate Swing Bearing Gear 112
Change Engine Oil and Replace Filter 112
Replace Water Separator 113
Replace Final Fuel Filter 114
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 114
Check Air Intake Hoses 114
Clean Cab Fresh Air and Recirculating Air Filters 115
Take Fluid Samples 115
Maintenance—Every 1000 Hours 116
Change Swing Gear Case Oil 116
Replace Hydraulic Oil Tank Oil Filter 116
Replace Pilot Oil Filter 119
Clean the Engine Crankcase Ventilation Tube 121
Change Pump Drive Gear Case Oil 121
Inspect Fan Belt 122
Replace Air Cleaner Elements 123
Replace Air Cleaner Dust Unloader Valve 123
Check Coolant 124
Replace Fuel Tank Breather (S N 290228— ) 124
Maintenance—Every 1500 Hours 125
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 125
Maintenance—Every 2000 Hours 128
Check and Adjust Engine Valve Lash 128
Change Travel Gear Case Oil 128
Maintenance—Every 5000 Hours 129
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 129
Replace Hydraulic Cap Breather Element—If Equipped 131
Replace Hydraulic Tank Vent Cap Filter—If Equipped 132
Replace Engine Crankshaft Damper 133
Maintenance—Every 6000 Hours 134
Drain Cooling System 134
Cooling System Fill and Deaeration Procedure 136
Miscellaneous—Machine 137
Inspect and Clean Polycarbonate Windows 137
Check and Adjust Air Conditioner Belt 138
Bleed Fuel System 138
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 139
Do Not Service Control Valves, Cylinders, Pumps, or Motors 139
Precautions for Alternator and Regulator 139
JDLink™ Machine Monitoring System (MMS)—If Equipped 139
Using Diagnostic Gauge to Access Engine Information 140
Main Menu Navigation 140
Engine Configuration Data 142
Accessing Stored Trouble Codes 143
Accessing Active Trouble Codes 145
Adjusting Backlighting 147
Adjusting Contrast 148
Selecting Units Of Measurement 150
Setup 1-Up Display 152
Setup 4-Up Display 157
Using Booster Batteries—24-Volt System 162
Using Battery Charger 163
Handling, Checking, and Servicing Batteries Carefully 165
Replacing Batteries 166
Adding 12—Volt Accessories 166
Replacing Fuses 167
Fluid Sampling Test Ports—If Equipped 171
Welding On Machine 171
Clean Machine Regularly 171
Check and Clean Windshield Regularly 172
Track Sag General Information 172
Unified Inch Bolt and Screw Torque Values 173
Metric Bolt and Screw Torque Values 174
Miscellaneous—Operational Checkout 175
Operational Checkout 175
Miscellaneous—Troubleshooting 208
Using Troubleshooting Charts 208
Engine 209
Electrical System 212
Front Attachments Electrical Controls 214
Hydraulic System 215
Miscellaneous—Storage 217
Prepare Machine for Storage 217
Monthly Storage Procedure 218
Miscellaneous—Machine Numbers 219
Record Product Identification Number (PIN) 219
Record Engine Serial Number 219
Record Travel Motor Serial Numbers 219
Record Swing Motor Serial Number 220
Record Hydraulic Pump Serial Number 220
Keep Proof of Ownership 220
Keep Machines Secure 221
Miscellaneous—Specifications 222
2954D Engine Specifications 222
2954D Drain and Refill Capacities 222
2954D Processor Machine Specifications 223
2954D Processor Working Ranges 225
2954D Processor—Lift Capacity, kg (lb) 226
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 31
Section 1-5 36
Section 2-1 38
Section 2-2 52
Section 3-1 62
Section 3-2 82
Section 3-3 88
Section 3-4 95
Section 3-5 102
Section 3-6 103
Section 3-7 104
Section 3-8 105
Section 3-9 112
Section 3-10 116
Section 3-11 125
Section 3-12 128
Section 3-13 129
Section 3-14 134
Section 4-1 137
Section 4-2 175
Section 4-3 208
Section 4-4 217
Section 4-5 219
Section 4-6 222

S.V 04/24