John Deere 2954D Processor Operator’s Manual – PDF DOWNLOAD

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John Deere 2954D Processor Operator’s Manual – PDF DOWNLOAD

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John Deere 2954D Processor Operator’s Manual – PDF DOWNLOAD

P/N: OMT231397_81
Language: English
Division: Forestry
Product Lines: Loggers
Publication Type: Operator’s Manuals
Associated Models: 2954D
Series: D SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2954D Processor Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
In Case of Machine Fire 24
Clean Debris from Machine 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 25
Dispose of Waste Properly 25
Prepare for Emergencies 25
Control Pattern 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use and Maintain Seat Belt 26
Prevent Unintended Machine Movement 26
Operate Machine Safely 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Use Care When Swinging Machine 28
Travel Safely 28
Operate Booms With Care 29
Avoid Power Lines 29
Avoid Backover Accidents 29
Avoid Machine Tip Over 30
Operating On Slopes 30
Add and Operate Attachments Safely 30
Keep the Operator Protective Structure (OPS) in Place 31
Inspect and Maintain Operator Protective Structures and Guards 31
Saw Chain Hazard 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 33
Prevent Acid Burns 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Chain Shot Guard Inspection 35
Safety—Safety Signs 37
Safety Signs 37
Operation—Operator’s Station 39
Pedals, Levers, and Panels 39
Control Lever Switches 39
Monitor Panel 40
Monitor Panel Functions 41
Front Switch Panel 42
Front Switch Panel Functions 43
Switch Panel 43
Pilot Shutoff Lever 44
Horn Switch 44
Travel Alarm and Travel Alarm Cancel Switch 44
Seat Heater Switch—If Equipped 45
Reversing Cooling Fan Switch—If Equipped 45
Cab Heater and Air Conditioner 46
Selecting Display Between Celsius and Fahrenheit 47
Operating the AM/FM Radio 47
Cab Door Handles 48
Opening Side Windows 48
Secondary Exit 49
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 50
Adjusting Pilot Control Lever Console Height 51
Fire Extinguisher 51
Hydraulic Oil Tank Pressure Vent—If Equipped 52
Operation—Operating the Machine 53
Before Starting Work 53
Operator’s Daily Machine Check Before Starting 53
Engine Break-In Period 54
Starting Engine 54
Timer Operation 55
Preset Timer for Heater Start 56
Cold Weather Warm-Up 56
Travel Pedals and Levers 57
Control Levers 58
Control Lever Pattern Operation 59
Operating In Water and Mud 59
Driving Up a Steep or Slippery Slope 60
Lower Boom With Engine Stopped 60
Parking the Machine 61
Loading Machine On Trailer 61
Towing Machine 62
Tiedown Points 62
Machine Recovery 62
Maintenance—Machine 63
Diesel Fuel 63
Lubricity of Diesel Fuel 64
Handling and Storing Diesel Fuel 64
Biodiesel Fuel 65
Testing Diesel Fuel 66
Minimizing the Effect of Cold Weather on Diesel Engines 67
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 68
Drain Intervals for Diesel Engine Coolant 69
John Deere COOL-GARD™ II Coolant Extender 69
Supplemental Coolant Additives 70
Operating in Warm Temperature Climates 70
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 71
Testing Diesel Engine Coolant 72
Low Sulfur Diesel Fuel Conditioner 72
Handling and Storing Diesel Fuel 73
Diesel Engine Oil—Stage II Engine 73
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 74
Diesel Engine Oil—Tier 3 and Stage III A Engines 75
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 76
Engine Break-In Oil 77
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Diesel Engine Oil and Filter Service Intervals 78
Alternative and Synthetic Lubricants 79
Hydraulic Oil 80
Swing Gear Case and Travel Gear Case Oils 82
Pump Gear Case Oil 82
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 83
Maintenance—Periodic Maintenance 84
Service Machine at Specified Intervals 84
Check the Hour Meter Regularly 84
Engine Identification 84
Prepare Machine for Maintenance 85
Open Access Doors for Service 85
Open Engine Cover for Service 85
Fuel Tank 85
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 86
Periodic Maintenance Record Keeping System 87
Maintenance—As Required 90
Drain Water Separator 90
Clean Fuel Tank Inlet Screen 90
Clean Fuel Suction Screen 90
Drain Fuel Tank Sump 91
Check Windshield Washer Fluid Level 91
Clean Air Cleaner Dust Unloader Valve 91
Clean Air Inlet Screen and Cooling Package 92
Check Track Sag 93
Adjust Track Sag 94
Check Coolant 95
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 96
Replace High Pressure Supply Filter 96
Replace Case Drain Filter 97
Maintenance—Every 10 Hours or Daily 98
Lubricate Front End Pin Joints 98
Check Hydraulic Tank Oil Level 99
Check Engine Oil Level 102
Check Surge Tank Coolant Level 102
Chain Shot Guard Inspection 103
Maintenance—Initial Service—50 Hours 105
Inspect and Re-Torque Track Hardware 105
Maintenance—Every 50 Hours 106
Lubricate Swing Bearing 106
Maintenance—Initial Service – 250 Hours 107
Change Engine Break-In Oil and Replace Filter 107
Maintenance—Every 250 Hours 108
Take Engine Oil Sample 108
Check Swing Gear Case Oil Level 108
Drain Hydraulic Tank Sump 109
Check Pump Drive Gear Case Oil Level 110
Clean Primary Air Cleaner Element 111
Check Battery Electrolyte Level and Terminals 112
Check Travel Gear Case Oil Level 114
Inspect and Re-Torque Track Hardware 115
Maintenance—Every 500 Hours 116
Lubricate Swing Bearing Gear 116
Change Engine Oil and Replace Filter 117
Replace Water Separator 118
Replace Final Fuel Filter 118
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 119
Check Air Intake Hoses 119
Clean Cab Fresh Air and Recirculating Air Filters 120
Take Fluid Samples 121
Maintenance—Every 1000 Hours 122
Change Swing Gear Case Oil 122
Replace Hydraulic Oil Tank Oil Filter 122
Replace Pilot Oil Filter 125
Clean the Engine Crankcase Ventilation Tube 127
Change Pump Drive Gear Case Oil 127
Inspect Fan Belt 128
Replace Air Cleaner Elements 129
Replace Air Cleaner Dust Unloader Valve 129
Check Coolant 130
Replace Fuel Tank Breather (S N 290228— ) 130
Maintenance—Every 1500 Hours 131
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 131
Maintenance—Every 2000 Hours 133
Check and Adjust Engine Valve Lash 133
Change Travel Gear Case Oil 133
Maintenance—Every 5000 Hours 134
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 134
Replace Hydraulic Cap Breather Element—If Equipped 136
Replace Hydraulic Tank Vent Cap Filter—If Equipped 136
Replace Engine Crankshaft Damper 137
Maintenance—Every 6000 Hours 138
Drain Cooling System 138
Cooling System Fill and Deaeration Procedure 140
Miscellaneous—Machine 141
Inspect and Clean Polycarbonate Windows 141
Check and Adjust Air Conditioner Belt 142
Bleed Fuel System 142
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 143
Do Not Service Control Valves, Cylinders, Pumps, or Motors 143
Precautions for Alternator and Regulator 143
JDLink™ Machine Monitoring System (MMS)—If Equipped 143
Using Diagnostic Gauge to Access Engine Information 144
Main Menu Navigation 144
Engine Configuration Data 146
Accessing Stored Trouble Codes 147
Accessing Active Trouble Codes 149
Adjusting Backlighting 151
Adjusting Contrast 152
Selecting Units Of Measurement 154
Setup 1-Up Display 156
Setup 4-Up Display 162
Using Booster Batteries—24-Volt System 166
Using Battery Charger 167
Handling, Checking, and Servicing Batteries Carefully 169
Replacing Batteries 170
Adding 12—Volt Accessories 170
Replacing Fuses 171
Fluid Sampling Test Ports—If Equipped 176
Welding On Machine 176
Clean Machine Regularly 176
Check and Clean Windshield Regularly 177
Track Sag General Information 177
Unified Inch Bolt and Screw Torque Values 178
Metric Bolt and Screw Torque Values 179
Miscellaneous—Operational Checkout 180
Operational Checkout 180
Diagnostic Trouble Codes Check 180
Operational Checks—Key Switch OFF, Engine OFF 180
Operational Checks—Key Switch ON, Engine OFF 181
Operational Checks—Key Switch ON, Engine ON 187
Miscellaneous—Troubleshooting 218
Using Troubleshooting Charts 218
Engine 219
Electrical System 222
Front Attachments Electrical Controls 224
Hydraulic System 225
Miscellaneous—Storage 227
Prepare Machine for Storage 227
Monthly Storage Procedure 228
Miscellaneous—Machine Numbers 229
Record Product Identification Number (PIN) 229
Record Engine Serial Number 229
Record Travel Motor Serial Numbers 229
Record Swing Motor Serial Number 230
Record Hydraulic Pump Serial Number 230
Keep Proof of Ownership 230
Keep Machines Secure 231
Miscellaneous—Specifications 232
2954D Engine Specifications 232
2954D Drain and Refill Capacities 232
2954D Processor Machine Specifications 233
2954D Processor Working Ranges 235
2954D Processor—Lift Capacity, kg (lb) 237
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 26
Section 1-4 33
Section 1-5 37
Section 2-1 39
Section 2-2 53
Section 3-1 63
Section 3-2 84
Section 3-3 90
Section 3-4 98
Section 3-5 105
Section 3-6 106
Section 3-7 107
Section 3-8 108
Section 3-9 116
Section 3-10 122
Section 3-11 131
Section 3-12 133
Section 3-13 134
Section 3-14 138
Section 4-1 141
Section 4-2 180
Section 4-3 218
Section 4-4 227
Section 4-5 229
Section 4-6 232

S.V 04/24