John Deere 3154G Forestry Excavator Operator’s Manual OMT351759X19 PDF

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John Deere 3154G Forestry Excavator Operator’s Manual OMT351759X19 – PDF DOWNLOAD

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John Deere 3154G Forestry Excavator Operator’s Manual OMT351759X19 – PDF DOWNLOAD

P/N: OMT351759X19_13
Language: English
Division: Forestry
Product Lines: Excavator
Publication Type: Operator’s Manuals
Associated Models: 3154G
Serials:
3154G: PIN: 1FF3154G_ _F310001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 3154G Forestry Excavator Operator’s Manual OMT351759X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Add Cab Guarding for Special Uses 45
Safety—Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 50
Inspect and Maintain ROPS 50
Keep the Operator Protective Structure (OPS) in Place 50
Operate Boom With Care 51
Operating on Slopes 51
Use Special Care When Lifting Objects 51
Use Care When Swinging Machine 51
Travel Safely 52
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 54
Drive Metal Pins Safely 55
Use Proper Lifting Equipment 55
Clean Exhaust Filter Safely 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 81
Pedals, Levers, and Panels 81
Switch Panel 81
Switch Panel Functions 82
Rear Panel 83
Horn Button 84
Power Boost Button 84
Pilot Shutoff Lever 85
Left Console 85
Travel Alarm and Travel Alarm Cancel Switch 86
Cab Dome Light Switch 86
Reversing Fan Switch—If Equipped 86
Max Speed Program Switch—If Equipped 87
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 88
Right Console 89
Exhaust Filter Parked Cleaning Switch 90
Service and Access Lights Switch—If Equipped 91
Service ADVISOR™ Remote (SAR) Switch 92
USB Charge Port—If Equipped 93
Attachment Combo Switch—If Equipped 94
Cab Heater and Air Conditioner 95
Selecting Display Between Celsius and Fahrenheit 96
Operating the AM/FM Radio 97
Satellite Radio—If Equipped 99
Hydraulic Oil Level Alarm—If Equipped 101
Fire Extinguisher Mounting Location 102
Alternative Exit 102
Adjusting the Air Suspension Seat 104
Adjusting the Mechanical Suspension Seat—If Equipped 108
Adjusting Pilot Control Lever Console Height 108
Adjusting Pull-Down Sunshades—If Equipped 109
Side Monitor—If Equipped 110
Operation—Monitor Operation 111
Monitor 111
Monitor Functions 112
Aftertreatment Indicators Overview 113
Monitor Start-Up 114
Main Menu 115
Main Menu—Alarm List 116
Main Menu—Air Conditioner 123
Main Menu—Radio 125
Main Menu—Setting Menu 126
Main Menu—Setting Menu—Date and Time 127
Main Menu—Setting Menu—Attachment Name Input 127
Main Menu—Setting Menu—Auto-Shutdown 128
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 129
Main Menu—Setting Menu—Sub Meter Selection 130
Main Menu—Setting Menu—Rear View Camera Monitor 131
Main Menu—Setting Menu—Display Item Selection 132
Main Menu—Setting Menu—Brightness Adjustment 132
Main Menu—Setting Menu—Language 132
Main Menu—Setting Menu—Unit Selection 133
Main Menu—Setting Menu—Main Menu Sequence Change 133
Main Menu—Information Menu 134
Main Menu—Information Menu—Operation 135
Main Menu—Information Menu—Maintenance 136
Main Menu—Information Menu—Troubleshooting 136
Main Menu—Information Menu—Monitoring 137
Operation—Operating the Machine 138
Before Starting Work 138
Operator Ability 138
Inspect Machine Daily Before Starting 139
Battery Disconnect Switch 140
Engine Break-In Period 140
Starting Engine 141
Cold Weather Start Aid 142
Cold Weather Warm-Up 144
Operate Within Machine Limits 145
Travel Pedals and Levers 145
Control Levers 146
Attachment Combo Control Levers—If Equipped 147
Required Machine Stop Warning 148
Exhaust Filter 150
Exhaust Filter Parked Cleaning 152
Selective Catalytic Reduction (SCR) System Overview 154
Service ADVISOR™ Remote (SAR) Software Delivery Process 155
Service ADVISOR™ Remote (SAR) Operation 156
Operating in Water and Mud 157
Driving Up a Steep or Slippery Slope 158
Lifting 159
Lower Boom With Engine Stopped 160
Parking the Machine 161
Loading Machine for Transport 162
Towing-Recovery Procedure 164
Machine Retrieval 164
Lifting the Machine 165
Maintenance—Machine 166
Required Emission-Related Information 166
Diesel Fuel 166
Diesel Fuel Specifications 167
Lubricity of Diesel Fuel 167
Handling and Storing Diesel Fuel 167
Biodiesel Fuel 168
Testing Diesel Fuel 169
Supplemental Diesel Fuel Additives 169
Fuel Filters 169
Minimizing the Effect of Cold Weather on Diesel Engines 170
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 171
Refilling Diesel Exhaust Fluid (DEF) Tank 172
Testing Diesel Exhaust Fluid (DEF) 173
Storing Diesel Exhaust Fluid (DEF) 173
Disposal of Diesel Exhaust Fluid (DEF) 174
Alternative and Synthetic Lubricants 174
Mixing of Lubricants 174
Lubricant Storage 174
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 175
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 176
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 177
Diesel Engine Oil Service Interval for Operation at High Altitude 177
Oil Filters 178
Hydraulic Oil 179
Swing Gear Case and Travel Gear Case Oils 180
Pump Drive Gear Case Oil 180
Enclosure Door and Cab Tilt Oil 181
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 181
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 182
Water Quality for Mixing with Coolant Concentrate 183
Operating in Warm Temperature Climates 183
Testing Coolant Freeze Point 184
Disposing of Coolant 184
Maintenance—Periodic Maintenance 185
Service Machine at Specified Intervals 185
Check the Hour Meter Regularly 185
Prepare Machine for Maintenance 186
Open Access Doors for Service 187
Open Engine Cover for Service 188
Cab Tilting Procedure—Rear Entry Cab Only 189
Enclosure Door Manual Operation 190
Fuel Tank 191
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 191
Service Intervals 192
Required Parts 194
Maintenance—As Required 196
Remove and Clean Fuel Tank Inlet Screen 196
Drain Water and Sediment From Fuel Tank Sump 196
Clean Cab Fresh Air and Cab Recirculating Air Filters 197
Check and Adjust Track Sag 201
Clean Rear Camera Lens—If Equipped 202
Clean Radiator Air Inlet Screens 203
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 204
Lubricate Door Hinges 204
Service Exhaust Filter 205
Clean and Tighten Battery Terminals 205
Maintenance—Every 10 Hours or Daily 206
Check Engine Oil Level 206
Check Engine Coolant Level 207
Check Hydraulic Tank Oil Level 208
Lubricate Front End Pin Joints 211
Lubricate Working Tool Pivots 212
Maintenance—Every 50 Hours or Weekly 213
Drain Primary Fuel Filter and Water Separator 213
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 213
Lubricate Swing Bearing 214
Maintenance—Every 100 Hours 215
Inspect and Re-Torque Track Hardware 215
Maintenance—Every 250 Hours 216
Check Swing Gear Case Oil Level 216
Drain Water and Sediment From Hydraulic Tank 216
Check Pump Drive Gear Case Oil Level 218
Check Hybrid Battery Electrolyte Level—If Equipped 219
Check Travel Gear Case Oil Level 221
Take Engine Oil Sample 221
Maintenance—Every 500 Hours 222
Lubricate Swing Bearing Gear 222
Replace Primary Fuel Filter and Water Separator 223
Replace Final Fuel Filter 224
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 225
Check Air Intake Hoses 226
Drain and Refill Engine Oil and Replace Filter 227
Check Enclosure Door and Cab Tilt Oil Level 228
Take Fluid Samples 229
Maintenance—Every 1000 Hours 230
Drain and Refill Swing Gear Case Oil 230
Replace Hydraulic Tank Oil Filter 231
Replace Pilot Oil Filter 233
Inspect Serpentine Belt 235
Drain and Refill Pump Drive Gear Case Oil 235
Remove and Clean Open Crankcase Ventilation (OCV) Hose 236
Replace Air Cleaner Elements 237
Replace Air Cleaner Dust Unloader Valve 238
Replace Fuel Tank Breather 238
Check Coolant Condition 239
Maintenance—Every 2000 Hours 240
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 240
Check and Adjust Engine Valve Lash 242
Drain and Refill Travel Gear Case Oil 243
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 244
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 245
Clean Diesel Exhaust Fluid (DEF) Tank (S N —310124) 245
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —310124) 245
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —310124) 245
Maintenance—Every 4000 Hours 246
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 246
Maintenance—Every 5000 Hours 247
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 247
Replace Hydraulic Tank Cap Breather Element 250
Drain and Refill Enclosure Door and Cab Tilt Oil 251
Maintenance—Every 6000 Hours 253
Drain Cooling System 253
Cooling System Fill and Deaeration Procedure 255
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 310125— ) 256
Miscellaneous—Machine 260
Clean Machine Regularly 260
Bleed Fuel System 260
Bleed Hydraulic System 261
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 262
Check Windshield Washer Fluid Level—If Equipped 263
Inspect and Clean Polycarbonate Windows 264
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 265
Do Not Service Control Valves, Cylinders, Pumps, or Motors 265
Precautions for Alternator and Regulator 265
Handling, Checking, and Servicing Batteries Carefully 266
Using Battery Charger 267
Using Booster Batteries—24-Volt System 269
Replacing Batteries 269
Welding On Machine 270
Keep Electronic Control Unit Connectors Clean 270
Adding 12-Volt Accessories 270
JDLink™ Machine Monitoring System (MMS)—If Equipped 271
Replacing Fuses 272
Fluid Sampling Test Ports—If Equipped 273
Keep ROPS Installed Properly 273
Tool Mounting Provisions—If Equipped 274
Replacing Bucket Teeth 275
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 276
Replacing Bucket Teeth—TK Series 277
Removing the Bucket 277
Inspect Seat Belt 278
Replacing Seat Belt 279
Track Sag General Information 279
Check Track Shoe Hardware 280
Hardware Torque Specifications 280
Unified Inch Bolt and Screw Torque Values 281
Metric Bolt and Screw Torque Values 282
Miscellaneous—Operational Checkout 283
Operational Checkout 283
Diagnostic Trouble Code Check 283
Operational Checks—Key Switch Off, Engine Off Checks 283
Operational Checks—Key Switch On, Engine Off Checks 286
Operational Checks—Key Switch On, Engine On Checks 295
Miscellaneous—Troubleshooting 327
Troubleshooting Procedure 327
Engine 328
Hydraulic System 333
Front Attachments Electrical Controls 335
Electrical System 336
Software Update 338
Miscellaneous—Storage 339
Prepare Machine for Storage 339
Monthly Storage Procedure 340
Preparing Engine for Long-Term Storage 341
Removing Engine From Long-Term Storage 342
Miscellaneous—Machine Numbers 343
Record Product Identification Number (PIN) 343
Record Engine Serial Number 343
Record Travel Motor Serial Numbers 344
Record Swing Motor Serial Number 344
Record Hydraulic Pump Serial Number 344
Keep Proof of Ownership 345
Keep Machines Secure 345
Miscellaneous—Specifications 346
Engine Specifications 346
Drain and Refill Capacities 347
Machine Specifications 348
Working Ranges 353
Lift Capacity—Undercarriage: 2690 mm (8 ft 10 in) 355
Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 356
Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 357
Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 358
Eurasian Economic Union 359
Machine Design Life 359
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 46
Section 1-4 53
Section 1-5 57
Section 2-1 81
Section 2-2 111
Section 2-3 138
Section 3-1 166
Section 3-2 185
Section 3-3 196
Section 3-4 206
Section 3-5 213
Section 3-6 215
Section 3-7 216
Section 3-8 222
Section 3-9 230
Section 3-10 240
Section 3-11 246
Section 3-12 247
Section 3-13 253
Section 4-1 260
Section 4-2 283
Section 4-3 327
Section 4-4 339
Section 4-5 343
Section 4-6 346

S.V 04/24