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John Deere 3156G Log Loader Operator’s Manual OMT351629X19 PDF

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John Deere 3156G Log Loader Operator’s Manual OMT351629X19 – PDF DOWNLOAD

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Description

John Deere 3156G Log Loader Operator’s Manual OMT351629X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 3156G Log Loader Operator’s Manual OMT351629X19 – PDF DOWNLOAD

  • P/N: OMT351629X19_13
  • Language: English
  • Division: Forestry
  • Product Lines: Log Loaders
  • Publication Type: Operator’s Manuals
  • Associated Models: 3156G
  • Serials:
    • 3156G: PIN: 1FF3156G_ _D316001—
For complete service information also see: T351769X19, PC15035

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 3156G Log Loader Operator’s Manual OMT351629X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 49
Inspect and Maintain ROPS 49
Keep the Operator Protective Structure (OPS) in Place 49
Operate Boom With Care 50
Operating on Slopes 50
Use Special Care When Lifting Objects 50
Use Care When Swinging Machine 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Saw Chain Hazard 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 54
Drive Metal Pins Safely 55
Use Proper Lifting Equipment 55
Chain Shot Guard Inspection 55
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 81
Pedals, Levers, and Panels 81
Switch Panel 81
Switch Panel Functions 82
Rear Panel 83
Horn Button 84
Power Boost Button 85
Pilot Shutoff Lever 85
Left Console 86
Travel Alarm and Travel Alarm Cancel Switch 86
Cab Dome Light Switch 87
Horn Switch—Processor Only 87
Reversing Fan Switch—If Equipped 87
Max Speed Program Switch—If Equipped 88
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 89
Right Console 90
Service and Access Lights Switch—If Equipped 91
Service ADVISOR™ Remote (SAR) Switch 92
USB Charge Port—If Equipped 93
Cab Heater and Air Conditioner 94
Selecting Display Between Celsius and Fahrenheit 95
Operating the AM/FM Radio 96
Satellite Radio—If Equipped 98
Hydraulic Oil Level Alarm—If Equipped 100
Fire Extinguisher Mounting Location 101
Alternative Exit 101
Adjusting the Air Suspension Seat 103
Adjusting the Mechanical Suspension Seat—If Equipped 107
Adjusting Pilot Control Lever Console Height 107
Adjusting Pull-Down Sunshades—If Equipped 108
Side Monitor—If Equipped 109
Operation—Monitor Operation 110
Monitor 110
Monitor Functions 111
Monitor Start-Up 112
Main Menu 113
Main Menu—Alarm List 114
Main Menu—Air Conditioner 119
Main Menu—Radio 121
Main Menu—Setting Menu 122
Main Menu—Setting Menu—Date and Time 123
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 123
Main Menu—Setting Menu—Attachment Name Input 124
Main Menu—Setting Menu—Auto-Shutdown 124
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 124
Main Menu—Setting Menu—Sub Meter Selection 125
Main Menu—Setting Menu—Rear View Camera Monitor 126
Main Menu—Setting Menu—Display Item Selection 127
Main Menu—Setting Menu—Brightness Adjustment 127
Main Menu—Setting Menu—Language 127
Main Menu—Setting Menu—Unit Selection 128
Main Menu—Setting Menu—Main Menu Sequence Change 128
Main Menu—Information Menu 129
Main Menu—Information Menu—Operation 130
Main Menu—Information Menu—Maintenance 131
Main Menu—Information Menu—Troubleshooting 131
Main Menu—Information Menu—Monitoring 132
Operation—Operating the Machine 133
Before Starting Work 133
Operator Ability 133
Inspect Machine Daily Before Starting 134
Battery Disconnect Switch 135
Engine Break-In Period 135
Starting Engine 136
Cold Weather Start Aid 137
Cold Weather Warm-Up 139
Operate Within Machine Limits 140
Travel Pedals and Levers 140
Control Levers 141
Service ADVISOR™ Remote (SAR) Software Delivery Process 143
Service ADVISOR™ Remote (SAR) Operation 144
Operating in Water and Mud 145
Driving Up a Steep or Slippery Slope 146
Lower Boom With Engine Stopped 146
Parking the Machine 147
Loading Machine for Transport 148
Towing-Recovery Procedure 150
Machine Retrieval 150
Lifting the Machine 151
Maintenance—Machine 152
Required Emission-Related Information 152
Diesel Fuel 152
Lubricity of Diesel Fuel 153
Handling and Storing Diesel Fuel 153
Biodiesel Fuel 154
Testing Diesel Fuel 155
Supplemental Diesel Fuel Additives 155
Fuel Filters 155
Minimizing the Effect of Cold Weather on Diesel Engines 156
Alternative and Synthetic Lubricants 157
Mixing of Lubricants 157
Lubricant Storage 157
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 158
Diesel Engine Oil — Tier 3 and Stage IIIA 159
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 160
Diesel Engine Oil Service Interval for Operation at High Altitude 161
Oil Filters 161
Hydraulic Oil 162
Swing Gear Case and Travel Gear Case Oils 163
Pump Drive Gear Case Oil 163
Enclosure Door and Cab Tilt Oil 164
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 164
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 165
Water Quality for Mixing with Coolant Concentrate 166
Operating in Warm Temperature Climates 166
Testing Coolant Freeze Point 167
Disposing of Coolant 167
Maintenance—Periodic Maintenance 168
Service Machine at Specified Intervals 168
Check the Hour Meter Regularly 168
Prepare Machine for Maintenance 169
Open Access Doors for Service 170
Open Engine Cover for Service 171
Cab Tilting Procedure—Rear Entry Cab Only 172
Enclosure Door Manual Operation 173
Fuel Tank 174
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 174
Service Intervals 175
Required Parts 177
Maintenance—As Required 179
Remove and Clean Fuel Tank Inlet Screen 179
Drain Water and Sediment From Fuel Tank Sump 179
Clean Cab Fresh Air and Cab Recirculating Air Filters 180
Check and Adjust Track Sag 184
Clean Rear Camera Lens—If Equipped 185
Clean Radiator Air Inlet Screens 186
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 187
Lubricate Door Hinges 187
Clean and Tighten Battery Terminals 188
Replace High-Pressure Supply Filter—If Equipped 188
Replace Case Drain Filter—If Equipped 189
Maintenance—Every 10 Hours or Daily 190
Check Engine Oil Level 190
Check Engine Coolant Level 191
Check Hydraulic Tank Oil Level 192
Lubricate Front End Pin Joints 195
Lubricate Working Tool Pivots—If Equipped 196
Maintenance—Every 50 Hours or Weekly 197
Drain Primary Fuel Filter and Water Separator 197
Drain Final Fuel Filter 197
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 198
Lubricate Swing Bearing 198
Maintenance—Every 100 Hours 199
Inspect and Re-Torque Track Hardware 199
Maintenance—Every 250 Hours 200
Check Swing Gear Case Oil Level 200
Drain Water and Sediment From Hydraulic Tank 200
Check Pump Drive Gear Case Oil Level 202
Check Hybrid Battery Electrolyte Level—If Equipped 203
Check Travel Gear Case Oil Level 205
Inspect Air Conditioner V-Belt 205
Take Engine Oil Sample 206
Maintenance—Every 500 Hours 207
Lubricate Swing Bearing Gear 207
Replace Primary Fuel Filter and Water Separator 208
Replace Final Fuel Filter 209
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 210
Check Air Intake Hoses 211
Drain and Refill Engine Oil and Replace Filter 212
Check Enclosure Door and Cab Tilt Oil Level 213
Take Fluid Samples 214
Maintenance—Every 1000 Hours 215
Drain and Refill Swing Gear Case Oil 215
Replace Hydraulic Tank Oil Filter 216
Replace Pilot Oil Filter 218
Inspect Serpentine Belt 220
Drain and Refill Pump Drive Gear Case Oil 220
Remove and Clean Open Crankcase Ventilation (OCV) Hose 221
Replace Air Cleaner Elements 222
Replace Air Cleaner Dust Unloader Valve 223
Replace Fuel Tank Breather 223
Check Coolant Condition 224
Maintenance—Every 2000 Hours 225
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 225
Check and Adjust Engine Valve Lash 227
Drain and Refill Travel Gear Case Oil 228
Maintenance—Every 4000 Hours 229
Replace Engine Crankshaft Damper 229
Maintenance—Every 5000 Hours 230
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 230
Replace Hydraulic Tank Cap Breather Element 233
Drain and Refill Enclosure Door and Cab Tilt Oil 234
Maintenance—Every 6000 Hours 236
Drain Cooling System 236
Cooling System Fill and Deaeration Procedure 238
Miscellaneous—Machine 239
Clean Machine Regularly 239
Bleed Fuel System 239
Bleed Hydraulic System 240
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 241
Check Windshield Washer Fluid Level—If Equipped 242
Inspect and Clean Polycarbonate Windows 243
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 244
Do Not Service Control Valves, Cylinders, Pumps, or Motors 244
Precautions for Alternator and Regulator 244
Handling, Checking, and Servicing Batteries Carefully 245
Using Battery Charger 246
Using Booster Batteries—24-Volt System 248
Replacing Batteries 248
Welding On Machine 249
Keep Electronic Control Unit Connectors Clean 249
Adding 12-Volt Accessories 249
JDLink™ Machine Monitoring System (MMS)—If Equipped 250
Replacing Fuses 251
Fluid Sampling Test Ports—If Equipped 252
Keep ROPS Installed Properly 252
Tool Mounting Provisions—If Equipped 253
Inspect Seat Belt 253
Replacing Seat Belt 254
Track Sag General Information 254
Check Track Shoe Hardware 255
Hardware Torque Specifications 255
Unified Inch Bolt and Screw Torque Values 256
Metric Bolt and Screw Torque Values 257
Miscellaneous—Operational Checkout 258
Operational Checkout 258
Diagnostic Trouble Code Check 258
Operational Checks—Key Switch Off, Engine Off Checks 258
Operational Checks—Key Switch On, Engine Off Checks 262
Operational Checks—Key Switch On, Engine On Checks 271
Miscellaneous—Troubleshooting 310
Troubleshooting Procedure 310
Engine 311
Hydraulic System 316
Front Attachments Electrical Controls 318
Electrical System 319
Software Update 321
Miscellaneous—Storage 322
Prepare Machine for Storage 322
Monthly Storage Procedure 323
Miscellaneous—Machine Numbers 324
Record Product Identification Number (PIN) 324
Record Engine Serial Number 324
Record Travel Motor Serial Numbers 325
Record Swing Motor Serial Number 325
Record Hydraulic Pump Serial Number 325
Keep Proof of Ownership 326
Keep Machines Secure 326
Miscellaneous—Specifications 327
Engine Specifications 327
Drain and Refill Capacities 328
Log Loader Live Heel Grapple Machine Specifications 329
Log Loader Butt N Top Machine Specifications 333
Log Loader Power Clam Machine Specifications 337
Processor Machine Specifications 341
Log Loader Live Heel Grapple Working Ranges 345
Log Loader Butt N Top Working Ranges 347
Log Loader Power Clam Working Ranges 349
Processor Working Ranges 351
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 353
Log Loader Live Heel Grapple Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 355
Log Loader Live Heel Grapple Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 357
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 359
Log Loader Butt N Top and Power Clam Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 361
Log Loader Butt N Top and Power Clam Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 363
Processor Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 365
Processor Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 367
Processor Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 369
Eurasian Economic Union 370
Machine Design Life 370
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 45
Section 1-4 53
Section 1-5 57
Section 2-1 81
Section 2-2 110
Section 2-3 133
Section 3-1 152
Section 3-2 168
Section 3-3 179
Section 3-4 190
Section 3-5 197
Section 3-6 199
Section 3-7 200
Section 3-8 207
Section 3-9 215
Section 3-10 225
Section 3-11 229
Section 3-12 230
Section 3-13 236
Section 4-1 239
Section 4-2 258
Section 4-3 310
Section 4-4 322
Section 4-5 324
Section 4-6 327

S.V 04/24 

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