John Deere 3156G Log Loader Operator’s Manual OMT351760X19 – PDF

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John Deere 3156G Log Loader Operator’s Manual OMT351760X19 – PDF DOWNLOAD

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John Deere 3156G Log Loader Operator’s Manual OMT351760X19 – PDF DOWNLOAD

• P/N: OMT351760X19_13
• Language: English
• Division: Forestry
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 3156G
• Serial: 3156G: PIN: 1FF3156G_ _F316001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 3156G Log Loader Operator’s Manual OMT351760X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 37
Safety and Operator Convenience Features 37
Safety—General Precautions 39
Recognize Safety Information 39
Follow Safety Instructions 39
Prepare for Emergencies 39
Operate Only If Qualified 40
Wear Protective Equipment 40
Protect Against Noise 40
Avoid Unauthorized Machine Modifications 40
Control Pattern 41
Control Pattern Selector—If Equipped 41
Inspect Machine 41
Stay Clear of Moving Parts 41
Avoid High-Pressure Fluids 41
Avoid High-Pressure Oils 42
Work In Ventilated Area 42
Avoid Static Electricity Risk When Refueling 43
Prevent Fires, Clean Debris From Machine 44
In Case of Machine Fire 44
Clean Debris from Machine 45
Prevent Battery Explosions 45
Handle Chemical Products Safely 45
Handle Starting Fluid Safely 46
Decommissioning — Proper Recycling and Disposal of Fluids and Components 46
Exhaust Filter Ash Handling and Disposal 46
Add Cab Guarding for Special Uses 47
Safety—Operating Precautions 48
Use Steps and Handholds Correctly 48
Start Only From Operator’s Seat 48
Use and Maintain Seat Belt 48
Heated and Ventilated Operator’s Seat 49
Prevent Unintended Machine Movement 49
Avoid Work Site Hazards 50
Keep Riders Off Machine 50
Avoid Backover Accidents 51
Avoid Machine Tip Over and Machine Damage 51
Avoid Power Lines 52
Inspect and Maintain ROPS 52
Keep the Operator Protective Structure (OPS) in Place 52
Operate Boom With Care 53
Operating on Slopes 53
Use Special Care When Lifting Objects 53
Use Care When Swinging Machine 53
Travel Safely 54
Prevent Acid Burns 54
Add and Operate Attachments Safely 54
Saw Chain Hazard 55
Safety—Maintenance Precautions 56
Park and Prepare for Service Safely 56
Service Machines Safely 56
Service Cooling System Safely 57
Remove Paint Before Welding or Heating 57
Make Welding Repairs Safely 57
Drive Metal Pins Safely 58
Use Proper Lifting Equipment 58
Clean Exhaust Filter Safely 59
Chain Shot Guard Inspection 60
Safety—Safety Signs and Other Instructions 62
Safety Signs and Other Instructions 62
Operation—Operator’s Station 86
Pedals, Levers, and Panels 86
Switch Panel 86
Switch Panel Functions 87
Rear Panel 88
Horn Button 89
Power Boost Button 90
Pilot Shutoff Lever 90
Left Console 91
Travel Alarm and Travel Alarm Cancel Switch 91
Cab Dome Light Switch 92
Horn Switch—Processor Only 92
Reversing Fan Switch—If Equipped 92
Max Speed Program Switch—If Equipped 93
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 94
Right Console 95
Exhaust Filter Parked Cleaning Switch 96
Service and Access Lights Switch—If Equipped 97
Service ADVISOR™ Remote (SAR) Switch 98
USB Charge Port—If Equipped 99
Cab Heater and Air Conditioner 100
Selecting Display Between Celsius and Fahrenheit 101
Operating the AM/FM Radio 102
Satellite Radio—If Equipped 104
Hydraulic Oil Level Alarm—If Equipped 106
Fire Extinguisher Mounting Location 107
Alternative Exit 107
Adjusting the Air Suspension Seat 109
Adjusting the Mechanical Suspension Seat—If Equipped 113
Adjusting Pilot Control Lever Console Height 113
Adjusting Pull-Down Sunshades—If Equipped 114
Side Monitor—If Equipped 115
Operation—Monitor Operation 116
Monitor 116
Monitor Functions 117
Aftertreatment Indicators Overview 118
Monitor Start-Up 119
Main Menu 120
Main Menu—Alarm List 121
Main Menu—Air Conditioner 128
Main Menu—Radio 130
Main Menu—Setting Menu 131
Main Menu—Setting Menu—Date and Time 132
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 132
Main Menu—Setting Menu—Attachment Name Input 133
Main Menu—Setting Menu—Auto-Shutdown 133
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 134
Main Menu—Setting Menu—Sub Meter Selection 135
Main Menu—Setting Menu—Rear View Camera Monitor 136
Main Menu—Setting Menu—Display Item Selection 137
Main Menu—Setting Menu—Brightness Adjustment 137
Main Menu—Setting Menu—Language 137
Main Menu—Setting Menu—Unit Selection 138
Main Menu—Setting Menu—Main Menu Sequence Change 138
Main Menu—Information Menu 139
Main Menu—Information Menu—Operation 140
Main Menu—Information Menu—Maintenance 141
Main Menu—Information Menu—Troubleshooting 141
Main Menu—Information Menu—Monitoring 142
Operation—Operating the Machine 143
Before Starting Work 143
Operator Ability 143
Inspect Machine Daily Before Starting 144
Battery Disconnect Switch 145
Engine Break-In Period 145
Starting Engine 146
Cold Weather Start Aid 147
Cold Weather Warm-Up 149
Operate Within Machine Limits 150
Travel Pedals and Levers 150
Control Levers 151
Required Machine Stop Warning 153
Exhaust Filter 155
Exhaust Filter Parked Cleaning 157
Selective Catalytic Reduction (SCR) System Overview 159
Service ADVISOR™ Remote (SAR) Software Delivery Process 160
Service ADVISOR™ Remote (SAR) Operation 161
Operating in Water and Mud 162
Driving Up a Steep or Slippery Slope 163
Lower Boom With Engine Stopped 163
Parking the Machine 164
Loading Machine for Transport 165
Towing-Recovery Procedure 167
Machine Retrieval 167
Lifting the Machine 168
Maintenance—Machine 169
Required Emission-Related Information 169
Diesel Fuel 169
Diesel Fuel Specifications 170
Lubricity of Diesel Fuel 170
Handling and Storing Diesel Fuel 170
Biodiesel Fuel 171
Testing Diesel Fuel 172
Supplemental Diesel Fuel Additives 172
Fuel Filters 172
Minimizing the Effect of Cold Weather on Diesel Engines 173
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 174
Refilling Diesel Exhaust Fluid (DEF) Tank 175
Testing Diesel Exhaust Fluid (DEF) 176
Storing Diesel Exhaust Fluid (DEF) 176
Disposal of Diesel Exhaust Fluid (DEF) 177
Alternative and Synthetic Lubricants 177
Mixing of Lubricants 177
Lubricant Storage 177
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 178
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 179
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 180
Diesel Engine Oil Service Interval for Operation at High Altitude 180
Oil Filters 181
Hydraulic Oil 182
Swing Gear Case and Travel Gear Case Oils 183
Pump Drive Gear Case Oil 183
Enclosure Door and Cab Tilt Oil 184
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 184
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 185
Water Quality for Mixing with Coolant Concentrate 186
Operating in Warm Temperature Climates 186
Testing Coolant Freeze Point 187
Disposing of Coolant 187
Maintenance—Periodic Maintenance 188
Service Machine at Specified Intervals 188
Check the Hour Meter Regularly 188
Prepare Machine for Maintenance 189
Open Access Doors for Service 190
Open Engine Cover for Service 191
Cab Tilting Procedure—Rear Entry Cab Only 192
Enclosure Door Manual Operation 193
Fuel Tank 194
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 194
Service Intervals 195
Required Parts 197
Maintenance—As Required 199
Remove and Clean Fuel Tank Inlet Screen 199
Drain Water and Sediment From Fuel Tank Sump 199
Clean Cab Fresh Air and Cab Recirculating Air Filters 200
Check and Adjust Track Sag 204
Clean Rear Camera Lens—If Equipped 205
Clean Radiator Air Inlet Screens 206
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 207
Lubricate Door Hinges 207
Service Exhaust Filter 208
Clean and Tighten Battery Terminals 208
Replace High-Pressure Supply Filter—If Equipped 209
Replace Case Drain Filter—If Equipped 210
Maintenance—Every 10 Hours or Daily 211
Check Engine Oil Level 211
Check Engine Coolant Level 212
Check Hydraulic Tank Oil Level 213
Lubricate Front End Pin Joints 216
Lubricate Working Tool Pivots—If Equipped 217
Maintenance—Every 50 Hours or Weekly 218
Drain Primary Fuel Filter and Water Separator 218
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 218
Lubricate Swing Bearing 219
Maintenance—Every 100 Hours 220
Inspect and Re-Torque Track Hardware 220
Maintenance—Every 250 Hours 221
Check Swing Gear Case Oil Level 221
Drain Water and Sediment From Hydraulic Tank 221
Check Pump Drive Gear Case Oil Level 223
Check Hybrid Battery Electrolyte Level—If Equipped 224
Check Travel Gear Case Oil Level 226
Take Engine Oil Sample 226
Maintenance—Every 500 Hours 227
Lubricate Swing Bearing Gear 227
Replace Primary Fuel Filter and Water Separator 228
Replace Final Fuel Filter 229
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 230
Check Air Intake Hoses 231
Drain and Refill Engine Oil and Replace Filter 232
Check Enclosure Door and Cab Tilt Oil Level 233
Take Fluid Samples 234
Maintenance—Every 1000 Hours 235
Drain and Refill Swing Gear Case Oil 235
Replace Hydraulic Tank Oil Filter 236
Replace Pilot Oil Filter 238
Inspect Serpentine Belt 240
Drain and Refill Pump Drive Gear Case Oil 240
Remove and Clean Open Crankcase Ventilation (OCV) Hose 241
Replace Air Cleaner Elements 242
Replace Air Cleaner Dust Unloader Valve 243
Replace Fuel Tank Breather 243
Check Coolant Condition 244
Maintenance—Every 2000 Hours 245
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 245
Check and Adjust Engine Valve Lash 247
Drain and Refill Travel Gear Case Oil 248
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 249
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 250
Clean Diesel Exhaust Fluid (DEF) Tank (S N —316224) 250
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —316224) 250
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —316224) 250
Maintenance—Every 4000 Hours 251
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 251
Maintenance—Every 5000 Hours 252
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 252
Replace Hydraulic Tank Cap Breather Element 255
Drain and Refill Enclosure Door and Cab Tilt Oil 256
Maintenance—Every 6000 Hours 258
Drain Cooling System 258
Cooling System Fill and Deaeration Procedure 260
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 316225— ) 261
Miscellaneous—Machine 265
Clean Machine Regularly 265
Bleed Fuel System 265
Bleed Hydraulic System 266
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 267
Check Windshield Washer Fluid Level—If Equipped 268
Inspect and Clean Polycarbonate Windows 269
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 270
Do Not Service Control Valves, Cylinders, Pumps, or Motors 270
Precautions for Alternator and Regulator 270
Handling, Checking, and Servicing Batteries Carefully 271
Using Battery Charger 272
Using Booster Batteries—24-Volt System 274
Replacing Batteries 274
Welding On Machine 275
Keep Electronic Control Unit Connectors Clean 275
Adding 12-Volt Accessories 275
JDLink™ Machine Monitoring System (MMS)—If Equipped 276
Replacing Fuses 277
Fluid Sampling Test Ports—If Equipped 278
Keep ROPS Installed Properly 278
Tool Mounting Provisions—If Equipped 279
Inspect Seat Belt 279
Replacing Seat Belt 280
Track Sag General Information 280
Check Track Shoe Hardware 281
Hardware Torque Specifications 281
Unified Inch Bolt and Screw Torque Values 282
Metric Bolt and Screw Torque Values 283
Miscellaneous—Operational Checkout 284
Operational Checkout 284
Diagnostic Trouble Code Check 284
Operational Checks—Key Switch Off, Engine Off Checks 284
Operational Checks—Key Switch On, Engine Off Checks 288
Operational Checks—Key Switch On, Engine On Checks 297
Miscellaneous—Troubleshooting 336
Troubleshooting Procedure 336
Engine 337
Hydraulic System 342
Front Attachments Electrical Controls 344
Electrical System 345
Software Update 347
Miscellaneous—Storage 348
Prepare Machine for Storage 348
Monthly Storage Procedure 349
Preparing Engine for Long-Term Storage 350
Removing Engine From Long-Term Storage 351
Miscellaneous—Machine Numbers 352
Record Product Identification Number (PIN) 352
Record Engine Serial Number 352
Record Travel Motor Serial Numbers 353
Record Swing Motor Serial Number 353
Record Hydraulic Pump Serial Number 353
Keep Proof of Ownership 354
Keep Machines Secure 354
Miscellaneous—Specifications 355
Engine Specifications 355
Drain and Refill Capacities 356
Log Loader Live Heel Grapple Machine Specifications 357
Log Loader Butt N Top Machine Specifications 361
Log Loader Power Clam Machine Specifications 365
Processor Machine Specifications 369
Log Loader Live Heel Grapple Working Ranges 373
Log Loader Butt N Top Working Ranges 375
Log Loader Power Clam Working Ranges 377
Processor Working Ranges 379
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 381
Log Loader Live Heel Grapple Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 383
Log Loader Live Heel Grapple Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 385
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 387
Log Loader Butt N Top and Power Clam Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 389
Log Loader Butt N Top and Power Clam Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 391
Processor Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 393
Processor Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 395
Processor Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 397
Eurasian Economic Union 398
Machine Design Life 398
Page Number 31
Section 1-1 37
Section 1-2 39
Section 1-3 48
Section 1-4 56
Section 1-5 62
Section 2-1 86
Section 2-2 116
Section 2-3 143
Section 3-1 169
Section 3-2 188
Section 3-3 199
Section 3-4 211
Section 3-5 218
Section 3-6 220
Section 3-7 221
Section 3-8 227
Section 3-9 235
Section 3-10 245
Section 3-11 251
Section 3-12 252
Section 3-13 258
Section 4-1 265
Section 4-2 284
Section 4-3 336
Section 4-4 348
Section 4-5 352
Section 4-6 355

S.V 04/24