John Deere 319D & 323D Track Loaders Operator’s Manual OMT253019 PDF

Description

John Deere 319D & 323D Compact Track Loaders Operator’s Manual OMT253019 – PDF DOWNLOAD

• Product Number (P/N): OMT253019_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Skid Steers
• Publication Type: Operator’s Manuals
• Associated Models: 319D, 323D

TABLE OF CONTENTS:

John Deere 319D & 323D Compact Track Loaders Operator’s Manual OMT253019 – PDF DOWNLOAD

319D and 323D Compact Track Loaders 1
Introduction 2
Foreword 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
Prevent Battery Explosions 21
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 22
Prepare for Emergencies 23
Clean Debris from Machine 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Avoid Work Site Hazards 25
Keep Riders Off Machine 25
Avoid Backover Accidents 26
Avoid Machine Tip Over and Machine Damage 26
Operating on Slopes 26
Operating Or Traveling On Public Roads 27
Inspect and Maintain ROPS 27
Add and Operate Attachments Safely 27
Safety—Maintenance Precautions 28
Park and Prepare for Service Safely 28
Service Cooling System Safely 28
Remove Paint Before Welding or Heating 29
Make Welding Repairs Safely 29
Drive Metal Pins Safely 29
Handle Cab Door Safely 30
Safety—Safety Signs 31
Replace Safety Signs 31
Safety Signs 32
Operation—Operator’s Station 34
Machine Control 34
Control Panel 37
Control Panel Functions 38
Engagement and Monitor Unit Operation 40
Engagement and Monitor Unit Display Messages 41
Anti-Theft Security System Operation—If Equipped 42
Reading Diagnostic Trouble Codes 44
Gauges and Indicator Lights 45
Gauge and Indicator Light Functions 46
Auto Shutdown With Alarm 46
Interlocking Seat Bar 47
Cab Door—If Equipped 47
Opening Side Windows—If Equipped 51
Top Window 52
Rear Window (Alternative Exit) 52
Fire Extinguisher Location 52
12-Volt Power Outlet 53
Heating/Defrosting Controls—If Equipped 53
Air Conditioning Controls—If Equipped 53
Seat Adjustment 54
Dome Light 55
Horn Button—If Equipped 55
Beacon—If Equipped 55
Operation—Operating the Machine 56
Before Starting Work 56
Operator’s Daily Machine Check Before Starting 56
Entering and Exiting Skid Steer 57
Engine Break-In Period 57
Starting the Engine 58
Cold Weather Starting 58
Engine Block Heater—If Equipped 59
Engine Speed Control 59
Stopping the Engine 60
Boom Lock 60
Boom Release 61
Steering—Manual Controls 62
Operating Boom—Manual Controls 63
Operating Bucket—Manual Controls 65
Steering—EH Controls 66
Operating Boom—EH Controls 67
Operating Bucket—EH Controls 69
Operating Auxiliary Hydraulics 72
Hydraulic System Pressure Release—EH Controls 75
Hydraulic System Pressure Release—Manual Controls 75
Using Attachment Mounting System—Quik-Tatch™ 77
Self Leveling Hydraulics—If Equipped 79
High Flow Hydraulics—If Equipped 79
Creep Mode Operation—If Equipped 80
Auto Idle Operation 80
Boom and Bucket Speed Settings—If Equipped 81
Loading Machine On a Trailer 82
Operation—Track Information 83
Undercarriage Component Identification 83
Rubber Track Structure 84
Rubber Track Usage 85
Sprocket Teeth Wear 86
Normal Break-In 87
Normal Track Wear in Dirt Conditions 87
Rubber Track—Types of Damage 88
Maintenance—Machine 92
Diesel Fuel 92
Lubricity of Diesel Fuel 93
Handling and Storing Diesel Fuel 93
Biodiesel Fuel 94
Testing Diesel Fuel 95
Minimizing the Effect of Cold Weather on Diesel Engines 96
Operating in Cold Temperature Climates 97
Alternative and Synthetic Lubricants 97
Diesel Engine Break-In Oil 97
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 98
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 99
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 100
Drain Intervals for Diesel Engine Coolant 101
John Deere COOL-GARD™ II Coolant Extender 101
Supplemental Coolant Additives 101
Operating in Warm Temperature Climates 102
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 102
Testing Diesel Engine Coolant 103
Hydraulic and Hydrostatic Oil 103
Hydrostatic Planetary Gear Case Oil 104
Multipurpose Extreme Pressure (EP) Grease 104
Maintenance—Periodic Maintenance 105
Service Machine at Specified Intervals 105
Fuel Tank 105
Raising and Blocking Machine 106
Raising Operator’s Station 107
Opening and Closing Engine Cover 108
Engine Side Panels—Remove and Install 108
Footwell Removal 110
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 110
Service Intervals 111
Required Parts 112
Maintenance—As Required 113
Inspect and Clean Cooling Package 113
Check and Clean Cab Fresh Air and Recirculation Air Filters—If Equipped 114
Inspect and Clean Fuel Tank Vent Tube 114
Check Coolant 115
Maintenance—Every 10 Hours or Daily 116
Check Engine Oil Level 116
Check Hydraulic Reservoir Oil Level 116
Check Coolant Level 117
Check and Drain Water Separator Fuel Filter 117
Maintenance—Initial Service – 50 Hours 118
Change Hydrostatic Planetary Gear Case Oil (S N 192142— ) 118
Maintenance—Every 50 Hours 119
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 119
Check Track Tension 120
Maintenance—Initial Service – 250 Hours 122
Change Engine Oil and Replace Filter 122
Change Hydrostatic Planetary Gear Case Oil (S N —192141) 123
Maintenance—Every 250 Hours 124
Take Engine Oil Sample 124
Maintenance—Every 500 Hours 125
Change Engine Oil and Replace Filter 125
Replace Fuel Filter and Water Separator 126
Replace In-Line Fuel Filter 127
Replace Primary Engine Air Filter 128
Replace Hydraulic Oil Reservoir Breather 129
Replace Hydraulic Oil Filter 129
Lubricate Steering Linkage—If Equipped 130
Drain Fuel Tank Sump 130
Change Hydrostatic Planetary Gear Case Oil (S N —192141) 131
Take Fluid Samples 131
Maintenance—Every 1000 Hours 132
Check Coolant 132
Replace Secondary Engine Air Filter 133
Change Hydrostatic Planetary Gear Case Oil (S N 192142— ) 134
Change Hydraulic Reservoir Oil 135
Maintenance—Every 6000 Hours 136
Drain Cooling System 136
Flush Cooling System 137
Fill Cooling System 137
Miscellaneous—Machine 138
Bleed Fuel System 138
Do Not Service Control Valves, Cylinders, Pumps, or Motors 138
Precautions for Alternator and Regulator 138
Check Battery Electrolyte Level and Terminals 139
Handling, Checking, and Servicing Batteries Carefully 141
Using Battery Charger 142
Using Booster Batteries—12-Volt System 144
Removing Battery 145
Replacing Battery 145
Welding On Machine 145
Welding Near Electronic Control Units 146
Keep Electronic Control Unit Connectors Clean 146
Remove and Install Halogen Bulbs 147
Adding Rear Counterweights 148
Replacing Alternator Belt 149
Adjusting Boom and Bucket Linkage—Hands Only Machines 149
Adjusting Pedal Angle—Hand and Foot Machines 150
Replacing Fuses 150
Replacing Glow Plug Fuse 151
Hardware Torque Specifications 151
Unified Inch Bolt and Screw Torque Values 152
Metric Bolt and Screw Torque Values 153
Miscellaneous—Operational Checkout 154
Operational Checkout 154
Miscellaneous—Troubleshooting 163
Troubleshooting Procedure 163
Engine 163
Electrical System 164
Hydraulic System 165
Miscellaneous—Machine Storage 166
Prepare Machine for Storage 166
Monthly Storage Procedure 167
Miscellaneous—Machine Numbers 168
Record Product Identification Number (PIN) 168
Record Engine Serial Number 168
Keep Proof of Ownership 168
Keep Machines Secure 168
Miscellaneous—Specifications 169
319D Machine Dimensions 169
319D Machine Specifications 170
323D Machine Dimensions 171
323D Machine Specifications 172
319D and 323D Drain and Refill Capacities 173
Rated Operating Capacity 173
Pallet Fork Lift Chart 173
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 28
Section 1-5 31
Section 2-1 34
Section 2-2 56
Section 2-3 83
Section 3-1 92
Section 3-2 105
Section 3-3 113
Section 3-4 116
Section 3-5 118
Section 3-6 119
Section 3-7 122
Section 3-8 124
Section 3-9 125
Section 3-10 132
Section 3-11 136
Section 4-1 138
Section 4-2 154
Section 4-3 163
Section 4-4 166
Section 4-5 168
Section 4-6 169

S.V 04/24