John Deere 319E & 323E Track Loader Operator’s Manual OMT312544 PDF

Description

John Deere 319E & 323E Compact Track Loader Operator’s Manual OMT312544 – PDF DOWNLOAD

• Part Number (P/N): OMT312544_24
• Language: English
• Division: Construction
• Product Lines: Compact Track Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 319E, 323E
• Series: E SERIES
• Serial Number Ranges:
  • 319E: PIN: 1T0319E_ _ _G254929—
  • 323E: PIN: 1T0323E_ _ _G254917—

TABLE OF CONTENTS:

John Deere 319E & 323E Compact Track Loader Operator’s Manual OMT312544 – PDF DOWNLOAD

319E and 323E Compact Track Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
Emissions Control Warranty Statement 5
Required Emission-Related Information 6
Technical Information Feedback Form 7
Contents 9
Safety—Safety and Operator Conveniences 13
Safety and Operator Convenience Features 13
Safety—General Precautions 14
Recognize Safety Information 14
Follow Safety Instructions 14
Operate Only If Qualified 14
Wear Protective Equipment 15
Avoid Unauthorized Machine Modifications 15
Inspect Machine 15
Stay Clear of Moving Parts 15
Avoid High-Pressure Fluids 16
Avoid High-Pressure Oils 16
Work In Ventilated Area 17
Avoid Static Electricity Risk When Refueling 17
Prevent Fires, Clean Debris From Machine 18
Prevent Battery Explosions 18
Handle Chemical Products Safely 19
Decommissioning — Proper Recycling and Disposal of Fluids and Components 19
Prepare for Emergencies 20
Clean Debris from Machine 20
Safety—Operating Precautions 21
Use Steps and Handholds Correctly 21
Start Only From Operator’s Seat 21
Use and Maintain Seat Belt 21
Prevent Unintended Machine Movement 22
Avoid Work Site Hazards 23
Keep Riders Off Machine 23
Avoid Backover Accidents 24
Avoid Machine Tip Over and Machine Damage 24
Operating on Slopes 24
Operating or Traveling On Public Roads 25
Inspect and Maintain ROPS 25
Add and Operate Attachments Safely 25
Safety—Maintenance Precautions 26
Park and Prepare for Service Safely 26
Service Cooling System Safely 26
Remove Paint Before Welding or Heating 27
Make Welding Repairs Safely 27
Drive Metal Pins Safely 27
Handle Cab Door Safely 28
Safety—Safety Signs 29
Safety Signs 29
Operation—Operator’s Station 35
Machine Control 35
Control Panel—Key Start 38
Control Panel—Keyless Start 40
Sealed Switch Module (SSM) 42
Gauges and Indicators 44
Interlocking Seat Bar 45
Cab Door—If Equipped 45
Side Windows—If Equipped 51
Top Window 53
Rear Window (Alternative Exit) 53
Secondary Alternative Exit 53
Fire Extinguisher Location 54
12-Volt Power Outlet 54
Windshield Wiper and Washer 54
Heating/Defrosting Controls—If Equipped 55
Air Conditioner Controls—If Equipped 55
Seat Adjustment 56
Dome Light 58
Radio—If Equipped 59
Horn Button—If Equipped 63
Beacon—If Equipped 63
Operation—Operating the Machine 64
Before Starting Work 64
Operator’s Daily Machine Check Before Starting 64
Entering and Exiting Compact Track Loader 65
Engine Break-In Period 65
Starting the Engine 66
Cold Weather Starting 68
Engine Block Heater—If Equipped 69
Engine Speed Control 69
Stopping the Engine 70
Boom Lock 71
Boom Release 71
Steering—Manual Controls 73
Operating Boom—Manual Controls 74
Operating Bucket—Manual Controls 76
Steering—EH Controls 77
Operating Boom—EH Controls 78
Operating Bucket—EH Controls 81
Joystick Performance Package—If Equipped 85
Transmission Response Rate (Travel and Steer)—If Equipped 85
Switchable Controls—If Equipped 86
Hydraulic Response Rate (Boom and Bucket)—If Equipped 86
Creep Mode—If Equipped 87
Attachment Mounting System—Quik-Tatch™ 88
Auto-Idle 90
Connecting and Disconnecting Auxiliary Hydraulics 90
Operating Auxiliary Hydraulics 92
Hydraulic System Pressure Release—Manual Controls 93
Hydraulic System Pressure Release—EH Controls 94
Self Leveling Hydraulics—If Equipped 94
Ride Control—If Equipped 95
High Flow Hydraulics—If Equipped 95
Two-Speed Operation—If Equipped 96
Loading Machine On a Trailer 96
Operation—Monitor Operation 97
Engagement and Monitor Unit (EMU) 97
Engagement and Monitor Unit (EMU)—Normal Display 98
Engagement and Monitor Unit (EMU) Display Messages 99
Engagement and Monitor Unit (EMU)—Main Menu 100
Engagement and Monitor Unit (EMU)—Main Menu—Auxiliary Hydraulic Override 101
Engagement and Monitor Unit (EMU)—Main Menu—Creep Limit 101
Engagement and Monitor Unit (EMU)—Main Menu—Courtesy Lighting 102
Engagement and Monitor Unit (EMU)—Main Menu—Fan Reverse Interval 102
Engagement and Monitor Unit (EMU)—Main Menu—Codes 103
Engagement and Monitor Unit (EMU)—Main Menu—Monitor 103
Engagement and Monitor Unit (EMU)—Main Menu—Job Timer 104
Engagement and Monitor Unit (EMU)—Main Menu—Auto-Idle 104
Engagement and Monitor Unit (EMU)—Anti-Theft—If Equipped 105
Auto-Shutdown With Alarm 108
Operation—Track Information 109
Undercarriage Component Identification 109
Rubber Track Structure 109
Rubber Track Usage 110
Sprocket Teeth Wear 111
Normal Break-In 112
Normal Track Wear in Dirt Conditions 112
Rubber Track—Types of Damage 113
Maintenance—Machine 117
Diesel Fuel 117
Lubricity of Diesel Fuel 118
Handling and Storing Diesel Fuel 118
Biodiesel Fuel 119
Testing Diesel Fuel 120
Fuel Filters 120
Minimizing the Effect of Cold Weather on Diesel Engines 120
Operating in Cold Temperature Climates 121
Operating at High Altitude 121
Alternative and Synthetic Lubricants 121
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 122
Engine Oil and Filter Service Intervals 122
Oil Filters 123
Hydraulic and Hydrostatic Oil 124
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 125
Drain Intervals for Diesel Engine Coolant 126
John Deere COOL-GARD™ II Coolant Extender 126
Supplemental Coolant Additives 126
Operating in Warm Temperature Climates 127
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 127
Testing Diesel Engine Coolant 128
Hydrostatic Planetary Gear Case Oil 129
Multipurpose Extreme Pressure (EP) Grease 129
Maintenance—Periodic Maintenance 130
Engine Identification 130
Service Machine at Specified Intervals 133
Fuel Tank 133
Raising and Blocking Machine 134
Raising Operator’s Station 135
Opening and Closing Engine Cover 135
Engine Side Panels—Remove and Install 136
Footwell Removal 138
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 138
Service Intervals 139
Required Parts 140
Maintenance Legend 141
Maintenance—As Required 143
Check and Clean Cooling Package 143
Check Coolant 144
Check Cab Fresh Air and Recirculation Air Filters—If Equipped 145
Check Fuel Tank Breather 146
Replace Primary Engine Air Filter 147
Replace Secondary Engine Air Filter 148
Check and Drain Primary Fuel Filter and Water Separator 149
Check Accessory Drive Belt 149
Lubricate Steering Centering Mechanism—If Equipped 150
Maintenance—Every 10 Hours or Daily 151
Check Engine Oil Level 151
Check Hydraulic Oil Level 152
Check Coolant Level 153
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 154
Maintenance—Initial Service—50 Hours 155
Change Hydrostatic Planetary Gear Case Oil 155
Maintenance—Every 50 Hours 156
Check and Clean Dust Unloader Valve 156
Check Track Tension 157
Maintenance—Every 100 Hours 159
Check and Adjust Accessory Drive Belt Tension 159
Maintenance—Every 250 Hours 160
Take Engine Oil Sample 160
Maintenance—Every 500 Hours 161
Change Engine Oil and Replace Oil Filter 161
Replace Primary Fuel Filter and Water Separator 162
Replace Final Fuel Filter 163
Replace Hydraulic Oil Filter 163
Lubricate Steering Linkage—If Equipped 164
Take Fluid Samples 164
Maintenance—Every 1000 Hours 165
Check Coolant 165
Replace Fuel Tank Breather 165
Replace Hydraulic Oil Reservoir Breather 165
Change Hydraulic Oil 166
Change Hydrostatic Planetary Gear Case Oil 167
Maintenance—Every 1500 Hours 168
Check and Adjust Engine Valve Lash 168
Maintenance—Every 6000 Hours 169
Drain Cooling System 169
Flush Cooling System 170
Fill Cooling System 170
Miscellaneous—Machine 171
Clean Machine Regularly 171
Inspect and Clean Polycarbonate Windows 172
Bleed Fuel System 173
Do Not Service Control Valves, Cylinders, Pumps, or Motors 173
Precautions for Alternator and Regulator 173
Handling Batteries Safely 174
Using Battery Charger 175
Using Booster Batteries—12-Volt System 177
Removing Battery 178
Replacing Battery 178
Welding on Machine 179
Keep Electronic Control Unit Connectors Clean 179
Remove and Install Halogen Bulbs 180
Adding Rear Counterweights 181
Replacing Accessory Drive Belt 182
Adjusting Boom and Bucket Linkage—Manual Hands Only Controls 183
Adjusting Pedal Angle—Manual Hand and Foot Controls 183
Replacing Fuses 184
Replacing Air Heater Fuse 185
Hardware Torque Specifications 185
Unified Inch Bolt and Screw Torque Values 186
Metric Bolt and Screw Torque Values 187
Miscellaneous—Operational Checkout 188
Operational Checkout 188
Miscellaneous—Troubleshooting 205
Troubleshooting Procedure 205
Engine 205
Electrical System 206
Hydraulic System 207
Miscellaneous—Machine Storage 208
Prepare Machine for Storage 208
Monthly Storage Procedure 209
Miscellaneous—Machine Numbers 210
Record Product Identification Number (PIN) 210
Record Engine Serial Number 210
Keep Proof of Ownership 210
Keep Machines Secure 210
Miscellaneous—Specifications 211
319E Machine Dimensions 211
319E Machine Specifications 212
319E Drain and Refill Capacities 212
323E Machine Dimensions 213
323E Machine Specifications 214
323E Drain and Refill Capacities 214
Rated Operating Capacity 215
Pallet Fork Lift Chart 215
Page Number 13
Section 1-1 13
Section 1-2 14
Section 1-3 21
Section 1-4 26
Section 1-5 29
Section 2-1 35
Section 2-2 64
Section 2-3 97
Section 2-4 109
Section 3-1 117
Section 3-2 130
Section 3-3 143
Section 3-4 151
Section 3-5 155
Section 3-6 156
Section 3-7 159
Section 3-8 160
Section 3-9 161
Section 3-10 165
Section 3-11 168
Section 3-12 169
Section 4-1 171
Section 4-2 188
Section 4-3 205
Section 4-4 208
Section 4-5 210
Section 4-6 211

S.V 04/24