John Deere 320G & 324G Skid Steer Loader Operator’s Manual PDF

Description

John Deere 320G & 324G Skid Steer Loader Operator’s Manual OMT396973X19 – PDF DOWNLOAD

• P/N: OMT396973X19_04
• Language: English
• Division: Construction
• Product Lines: Skid Steers
• Publication Type: Operator’s Manuals
• Associated Models: 320G, 324G
• Serial:
  • 1T0320G_ _ _G328658—
  • 1T0324G_ _ _G328658—

TABLE OF CONTENTS:

John Deere 320G & 324G Skid Steer Loader Operator’s Manual OMT396973X19 – PDF DOWNLOAD

320G and 324G Skid Steer Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Prepare for Emergencies 32
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Keep Riders Off Machine 36
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 37
Avoid Power Lines 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Service Tires Safely 43
Use Proper Lifting Equipment 44
Safety—Safety Signs and Other Instructions 45
Safety Signs and Other Instructions 45
Operation—Operator’s Station 53
Machine Control 53
Control Panel—Key Start 55
Control Panel—Keyless Start 57
Sealed Switch Module (SSM) 59
Gauges and Indicators 61
Interlocking Seat Bar 62
Handle Cab Door Safely—If Equipped 63
Cab Door—If Equipped 63
Side Windows—If Equipped 66
Top Window 66
Rear Window (Alternative Exit) 67
Secondary Alternative Exit 67
Fire Extinguisher Location 69
12-Volt Power Outlet 69
Windshield Wiper and Washer 70
Heating/Defrosting Controls—If Equipped 70
Air Conditioner Controls—If Equipped 71
Operator Seat 71
Dome Light 73
Radio—If Equipped 74
Horn Button 77
Rear Camera—If Equipped 78
Beacon—If Equipped 78
Operation—Operating the Machine 79
Before Starting Work 79
Inspect Machine Daily Before Starting 79
Entering and Exiting Skid Steer Loader 80
Engine Break-In Period 80
Starting the Engine 81
Cold Weather Starting 83
Engine Block Heater—If Equipped 84
Engine Speed Control 85
Stopping the Engine 86
Service ADVISOR™ Remote (SAR) Software Delivery Process 87
Boom Lock 87
Boom Release 88
Steering—Manual Controls 88
Operating Boom—Manual Controls 89
Operating Bucket—Manual Controls 90
Steering—EH Controls 90
Operating Boom—EH Controls 91
Operating Bucket—EH Controls 92
Joystick Performance Package—If Equipped 95
Transmission Response Rate (Travel and Steer)—If Equipped 95
Switchable Controls—If Equipped 96
Hydraulic Response Rate (Boom and Bucket)—If Equipped 96
Creep Mode—If Equipped 97
Attachment Mounting System—Quik-Tatch™ 98
Auto-Idle 100
Connecting and Disconnecting Auxiliary Hydraulics 100
Operating Auxiliary Hydraulics 102
Hydraulic System Pressure Release—Manual Controls 103
Hydraulic System Pressure Release—EH Controls 104
Self Leveling Hydraulics—If Equipped 104
Ride Control—If Equipped 105
High Flow Hydraulics—If Equipped 106
Two-Speed Operation—If Equipped 106
Loading Machine on a Trailer 107
Operation—Monitor Operation 108
Engagement and Monitor Unit (EMU) 108
Main Menu (EMU) 109
Auxiliary Hydraulic Override—If Equipped (EMU) 109
Exhaust Filter (EMU) 110
Exhaust Filter Auto Cleaning (EMU) 110
Exhaust Filter Parked Cleaning (EMU) 111
Courtesy Lighting (EMU) 111
Fan Reverse Interval (EMU) 112
Codes (EMU) 112
Monitor (EMU) 112
Job Timer (EMU) 113
Auto-Idle (EMU) 113
Anti-Theft—If Equipped (EMU) 113
Manual Tracking—If Equipped (EH Only) (EMU) 115
Owner Controls 115
Software Delivery (EMU) 116
Auto-Shutdown 116
Maintenance—Machine 117
Required Emission-Related Information 117
Diesel Fuel 117
Diesel Fuel Specifications 117
Lubricity of Diesel Fuel 118
Handling and Storing Diesel Fuel 118
Biodiesel Fuel 119
Testing Diesel Fuel 120
Fuel Filters 120
Minimizing the Effect of Cold Weather on Diesel Engines 121
Operating in Cold Temperature Climates 121
Operating at High Altitude 122
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 122
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 123
Diesel Engine Oil Service Interval for Operation at High Altitude 123
Oil Filters 124
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 125
Water Quality for Mixing with Coolant Concentrate 126
Operating in Warm Temperature Climates 126
Testing Coolant Freeze Point 127
Disposing of Coolant 127
Alternative and Synthetic Lubricants 128
Hydraulic and Hydrostatic Oil 128
Chain Case Oil 129
Multipurpose Extreme Pressure (EP) Grease 129
Lubricant Storage 130
Mixing of Lubricants 130
Maintenance—Periodic Maintenance 131
Engine Identification 131
Service Machine at Specified Intervals 133
Check Hour Meter Regularly 134
Fuel Tank 134
Raising and Blocking Machine 135
Raising Operator’s Station 136
Opening and Closing Engine Cover 136
Engine Side Panels—Remove and Install 137
Footwell Removal 138
Footwell Cleanout 138
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Service Intervals 140
Required Parts 141
Maintenance Legend 142
Maintenance—As Required 144
Check and Clean Cooling Package 144
Check Tire Pressure 145
Check Wheel Lug Nut Torque 146
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 146
Check Fuel Tank Breather 147
Replace Primary and Secondary Engine Air Filter Elements 148
Check and Drain Primary Fuel Filter and Water Separator 149
Drain Water and Sediment From Fuel Tank 150
Check Accessory Drive Belt 150
Check and Adjust Steering Mistracking 151
Clean and Tighten Battery Terminals 151
Maintenance—Every 10 Hours or Daily 152
Check Engine Oil Level 152
Check Hydraulic Oil Level 153
Check Coolant Level 154
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 155
Maintenance—Every 50 Hours 156
Check and Clean Dust Unloader Valve 156
Maintenance—Every 250 Hours 157
Take Engine Oil Sample 157
Maintenance—Every 500 Hours 158
Drain and Refill Engine Oil and Replace Filter 158
Replace Primary Fuel Filter and Water Separator 159
Replace Final Fuel Filter 160
Replace Hydraulic Oil Filter 160
Lubricate Steering Linkage—If Equipped 161
Check Chain Case Oil Level 161
Take Fluid Samples 161
Maintenance—Every 1000 Hours 162
Check Coolant Condition 162
Replace Fuel Tank Breather 162
Replace Hydraulic Oil Reservoir Breather 163
Drain and Refill Hydraulic Oil 164
Drain and Refill Chain Case Oil 165
Maintenance—Every 1500 Hours 166
Check and Adjust Engine Valve Lash 166
Maintenance—Every 6000 Hours 167
Drain and Refill Cooling System 167
Miscellaneous—Machine 169
Clean Machine Regularly 169
Inspect and Clean Polycarbonate Windows 170
Bleed Fuel System 171
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 171
Do Not Service Control Valves, Cylinders, Pumps, or Motors 171
Precautions for Alternator and Regulator 171
Handling, Checking, and Servicing Batteries Carefully 172
Using Battery Charger 174
Using Booster Batteries—12-Volt System 176
Removing Battery 177
Replacing Battery 177
Welding on Machine 178
Keep Electronic Control Unit Connectors Clean 178
JDLink Machine Monitoring System (MMS)—If Equipped 178
Remove and Install Halogen Bulbs 179
Remove and Install Light-Emitting Diode (LED) Lights 180
Adding Rear Counterweights 181
Replacing Accessory Drive Belt 182
Replacing Seat Belt 182
Adjusting Pedal Angle—Manual Hand and Foot Controls 184
Replacing Fuses 185
Replacing Air Heater Fuse 189
Hardware Torque Specifications 189
Unified Inch Bolt and Screw Torque Values 190
Metric Bolt and Screw Torque Values 191
Miscellaneous—Operational Checkout 192
Operational Checkout 192
Miscellaneous—Troubleshooting 210
Troubleshooting Procedure 210
Engine 211
Electrical System 213
Hydraulic System 215
Miscellaneous—Machine Storage 217
Prepare Machine for Storage 217
Monthly Storage Procedure 218
Miscellaneous—Machine Numbers 219
Record Product Identification Number (PIN) 219
Record Engine Serial Number 219
Keep Proof of Ownership 219
Keep Machines Secure 219
Miscellaneous—Specifications 220
320G Machine Dimensions 220
320G Machine Specifications 222
320G Drain and Refill Capacities 223
324G Machine Dimensions 224
324G Machine Specifications 226
324G Drain and Refill Capacities 227
Rated Operating Capacity 227
Pallet Fork Lift Chart 227
Eurasian Economic Union 227
Machine Design Life 228
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 45
Section 2-1 53
Section 2-2 79
Section 2-3 108
Section 3-1 117
Section 3-2 131
Section 3-3 144
Section 3-4 152
Section 3-5 156
Section 3-6 157
Section 3-7 158
Section 3-8 162
Section 3-9 166
Section 3-10 167
Section 4-1 169
Section 4-2 192
Section 4-3 210
Section 4-4 217
Section 4-5 219
Section 4-6 220

S.V 04/24