John Deere 320G & 324G Skid Steer Operation Manual PDF

Description

John Deere 320G & 324G Skid Steer Loader Operator’s Manual OMT396972X19 – PDF DOWNLOAD

• P/N: OMT396972X19_04
• Language: English
• Division: Construction
• Product Lines: Skid Steers
• Publication Type: Operator’s Manuals
• Associated Models: 320G, 324G
• Serial:
  • 1T0320G_ _ _J328658—
  • 1T0324G_ _ _J328658

TABLE OF CONTENTS:

John Deere 320G & 324G Skid Steer Loader Operator’s Manual OMT396972X19 – PDF DOWNLOAD

320G and 324G Skid Steer Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Keep Riders Off Machine 36
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 37
Avoid Power Lines 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Service Tires Safely 43
Use Proper Lifting Equipment 44
Clean Exhaust Filter Safely 45
Safety—Safety Signs and Other Instructions 46
Safety Signs and Other Instructions 46
Operation—Operator’s Station 54
Machine Control 54
Control Panel—Key Start 56
Control Panel—Keyless Start 58
Sealed Switch Module (SSM) 60
Gauges and Indicators 62
Interlocking Seat Bar 63
Handle Cab Door Safely—If Equipped 64
Cab Door—If Equipped 64
Side Windows—If Equipped 67
Top Window 67
Rear Window (Alternative Exit) 68
Secondary Alternative Exit 68
Fire Extinguisher Location 70
12-Volt Power Outlet 70
Windshield Wiper and Washer 71
Heating/Defrosting Controls—If Equipped 71
Air Conditioner Controls—If Equipped 72
Operator Seat 72
Dome Light 74
Radio—If Equipped 75
Horn Button 78
Rear Camera—If Equipped 79
Beacon—If Equipped 79
Operation—Operating the Machine 80
Before Starting Work 80
Inspect Machine Daily Before Starting 80
Entering and Exiting Skid Steer Loader 81
Engine Break-In Period 81
Starting the Engine 82
Cold Weather Starting 84
Engine Block Heater—If Equipped 85
Engine Speed Control 86
Stopping the Engine 87
Required Machine Stop Warning 88
Exhaust Filter 90
Service ADVISOR™ Remote (SAR) Software Delivery Process 92
Boom Lock 92
Boom Release 93
Steering—Manual Controls 93
Operating Boom—Manual Controls 94
Operating Bucket—Manual Controls 95
Steering—EH Controls 95
Operating Boom—EH Controls 96
Operating Bucket—EH Controls 97
Joystick Performance Package—If Equipped 100
Transmission Response Rate (Travel and Steer)—If Equipped 100
Switchable Controls—If Equipped 101
Hydraulic Response Rate (Boom and Bucket)—If Equipped 101
Creep Mode—If Equipped 102
Attachment Mounting System—Quik-Tatch™ 103
Auto-Idle 105
Connecting and Disconnecting Auxiliary Hydraulics 105
Operating Auxiliary Hydraulics 107
Hydraulic System Pressure Release—Manual Controls 108
Hydraulic System Pressure Release—EH Controls 109
Self Leveling Hydraulics—If Equipped 109
Ride Control—If Equipped 110
High Flow Hydraulics—If Equipped 111
Two-Speed Operation—If Equipped 111
Loading Machine on a Trailer 112
Operation—Monitor Operation 113
Engagement and Monitor Unit (EMU) 113
Main Menu (EMU) 114
Auxiliary Hydraulic Override—If Equipped (EMU) 114
Exhaust Filter (EMU) 115
Exhaust Filter Auto Cleaning (EMU) 115
Exhaust Filter Parked Cleaning (EMU) 116
Courtesy Lighting (EMU) 116
Fan Reverse Interval (EMU) 117
Codes (EMU) 117
Monitor (EMU) 117
Job Timer (EMU) 118
Auto-Idle (EMU) 118
Anti-Theft—If Equipped (EMU) 118
Manual Tracking—If Equipped (EH Only) (EMU) 120
Owner Controls 120
Software Delivery (EMU) 121
Auto-Shutdown 121
Maintenance—Machine 122
Required Emission-Related Information 122
Diesel Fuel 122
Diesel Fuel Specifications 122
Lubricity of Diesel Fuel 123
Handling and Storing Diesel Fuel 123
Biodiesel Fuel 124
Testing Diesel Fuel 125
Fuel Filters 125
Minimizing the Effect of Cold Weather on Diesel Engines 126
Operating in Cold Temperature Climates 126
Operating at High Altitude 127
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 127
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 128
Diesel Engine Oil Service Interval for Operation at High Altitude 128
Oil Filters 129
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 130
Water Quality for Mixing with Coolant Concentrate 131
Operating in Warm Temperature Climates 131
Testing Coolant Freeze Point 132
Disposing of Coolant 132
Alternative and Synthetic Lubricants 133
Hydraulic and Hydrostatic Oil 133
Chain Case Oil 134
Multipurpose Extreme Pressure (EP) Grease 134
Lubricant Storage 135
Mixing of Lubricants 135
Maintenance—Periodic Maintenance 136
Engine Identification 136
Service Machine at Specified Intervals 138
Check Hour Meter Regularly 139
Fuel Tank 139
Raising and Blocking Machine 140
Raising Operator’s Station 141
Opening and Closing Engine Cover 141
Engine Side Panels—Remove and Install 142
Footwell Removal 143
Footwell Cleanout 143
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 144
Service Intervals 145
Required Parts 146
Maintenance Legend 147
Drive Chain Tension Check and Adjustment 148
Maintenance—As Required 150
Check and Clean Cooling Package 150
Check Tire Pressure 151
Check Wheel Lug Nut Torque 152
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 152
Check Fuel Tank Breather 153
Replace Primary and Secondary Engine Air Filter Elements 154
Check and Drain Primary Fuel Filter and Water Separator 155
Drain Water and Sediment From Fuel Tank 156
Check Accessory Drive Belt 156
Service Exhaust Filter 157
Check and Adjust Steering Mistracking 157
Clean and Tighten Battery Terminals 157
Maintenance—Every 10 Hours or Daily 158
Check Engine Oil Level 158
Check Hydraulic Oil Level 159
Check Coolant Level 160
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 161
Maintenance—Every 50 Hours 162
Check and Clean Dust Unloader Valve 162
Maintenance—Every 250 Hours 163
Take Engine Oil Sample 163
Maintenance—Every 500 Hours 164
Drain and Refill Engine Oil and Replace Filter 164
Replace Primary Fuel Filter and Water Separator 165
Replace Final Fuel Filter 166
Replace Hydraulic Oil Filter 166
Lubricate Steering Linkage—If Equipped 167
Check Chain Case Oil Level 167
Take Fluid Samples 167
Maintenance—Every 1000 Hours 168
Check Coolant Condition 168
Replace Fuel Tank Breather 168
Replace Hydraulic Oil Reservoir Breather 169
Drain and Refill Hydraulic Oil 170
Drain and Refill Chain Case Oil 171
Maintenance—Every 1500 Hours 172
Check and Adjust Engine Valve Lash 172
Maintenance—Every 6000 Hours 173
Drain and Refill Cooling System 173
Miscellaneous—Machine 175
Clean Machine Regularly 175
Inspect and Clean Polycarbonate Windows 176
Bleed Fuel System 177
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 177
Do Not Service Control Valves, Cylinders, Pumps, or Motors 177
Precautions for Alternator and Regulator 177
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 180
Using Booster Batteries—12-Volt System 182
Removing Battery 183
Replacing Battery 183
Welding on Machine 184
Keep Electronic Control Unit Connectors Clean 184
JDLink Machine Monitoring System (MMS)—If Equipped 184
Remove and Install Halogen Bulbs 185
Remove and Install Light-Emitting Diode (LED) Lights 186
Adding Rear Counterweights 187
Replacing Accessory Drive Belt 188
Replacing Seat Belt 188
Adjusting Pedal Angle—Manual Hand and Foot Controls 190
Replacing Fuses 191
Replacing Glow Plug Fuse 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Operational Checkout 198
Operational Checkout 198
Miscellaneous—Troubleshooting 216
Troubleshooting Procedure 216
Engine 217
Electrical System 219
Hydraulic System 221
Miscellaneous—Machine Storage 223
Prepare Machine for Storage 223
Monthly Storage Procedure 224
Miscellaneous—Machine Numbers 225
Record Product Identification Number (PIN) 225
Record Engine Serial Number 225
Keep Proof of Ownership 225
Keep Machines Secure 225
Miscellaneous—Specifications 226
320G Machine Dimensions 226
320G Machine Specifications 228
320G Drain and Refill Capacities 229
324G Machine Dimensions 230
324G Machine Specifications 232
324G Drain and Refill Capacities 233
Rated Operating Capacity 233
Pallet Fork Lift Chart 233
Eurasian Economic Union 233
Machine Design Life 234
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 46
Section 2-1 54
Section 2-2 80
Section 2-3 113
Section 3-1 122
Section 3-2 136
Section 3-3 150
Section 3-4 158
Section 3-5 162
Section 3-6 163
Section 3-7 164
Section 3-8 168
Section 3-9 172
Section 3-10 173
Section 4-1 175
Section 4-2 198
Section 4-3 216
Section 4-4 223
Section 4-5 225
Section 4-6 226

S.V 04/24