John Deere 322 330 332 430 Lawn and Garden Tractors Technical Manual – PDF DOWNLOAD

Description

John Deere 322 330 332 430 Lawn and Garden Tractors Technical Manual – PDF DOWNLOAD

DESCRIPTION:

TM1591 (15JUL95)

John Deere 322 330 332 430 Lawn and Garden Tractors Technical Manual – PDF DOWNLOAD

FOREWORD

• This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
• Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual

N This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

• Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction.
• At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job and service parts kits. Section 10, Group 15—Repair Specifications, consist of all applicable specifications, near tolerances and specific torque values for various components on each individual machine.
• Section 10, Group 20—Test and Adjustment Specifications, consist of all applicable test and adjustment specifications for various systems for each individual machine.

TABLE OF CONTENTS:

John Deere 322 330 332 430 Lawn and Garden Tractors Technical Manual – PDF DOWNLOAD

TM1591 322 – 430 Lawn & Garden Tractors 1
INTRODUCTION 2
CONTENTS 3
Section 10 – GENERAL INFORMATION 9
Safety 11
RECOGNIZE SAFETY INFORMATION 11
UNDERSTAND SIGNAL WORDS 11
FOLLOW SAFETY INSTRUCTIONS 11
HANDLE FLUIDS SAFELY—AVOID FIRES 12
PREVENT BATTERY EXPLOSIONS 12
PREPARE FOR EMERGENCIES 12
PREVENT ACID BURNS 13
SERVICE COOLING SYSTEM SAFELY 13
HANDLE CHEMICAL PRODUCTS SAFELY 14
AVOID HIGH-PRESSURE FLUIDS 14
PREPARE MACHINE FOR REPAIR 15
SUPPORT MACHINE PROPERLY 15
WEAR PROTECTIVE CLOTHING 16
WORK IN CLEAN AREA 16
SERVICE MACHINES SAFELY 16
WORK IN VENTILATED AREA 17
ILLUMINATE WORK AREA SAFELY 17
REPLACE SAFETY SIGNS 17
USE PROPER LIFTING EQUIPMENT 17
REMOVE PAINT BEFORE WELDING OR HEATING 18
AVOID HEATING NEAR PRESSURIZED FLUID LINES 18
SERVICE TIRES SAFELY 19
AVOID HARMFUL ASBESTOS DUST 19
PRACTICE SAFE MAINTENANCE 20
USE PROPER TOOLS 20
DISPOSE OF WASTE PROPERLY 21
LIVE WITH SAFETY 21
General Specifications 23
MACHINE SPECIFICATIONS—322 AND 330 23
MACHINE SPECIFICATIONS—332 AND 430 26
Repair Specifications 29
REPAIR SPECIFICATIONS 29
METRIC BOLT AND CAP SCREW TORQUE VALUES 32
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES 33
METRIC CAP SCREW TORQUE VALUES—GRADE 7 34
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS 35
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS 36
TUBE AND HOSE FITTING, 37 FLARE AND 30 CONE SEAT CONNECTOR SERVICE RECOMMENDATIONS 37
Test and Adjustment Specifications 39
TEST AND ADJUSTMENT SPECIFICATIONS 39
Fuels and Lubricants 43
FUEL—322 43
DIESEL FUEL—330, 332 AND 430 44
STORING FUEL 45
DO NOT USE GALVANIZED CONTAINERS 45
ENGINE OIL—322 46
DIESEL ENGINE OIL—330, 332 AND 430 47
ENGINE COOLANT 48
LIQUID COOLANT CONDITIONER 48
TRANSMISSION AND HYDRAULIC OIL 49
GREASE 50
MOWER DECK GEAR CASE OIL 50
ALTERNATIVE AND SYNTHETIC LUBRICANTS 51
LUBRICANT STORAGE 51
MIXING OF LUBRICANTS 51
Serial Number Locations 53
SERIAL NUMBERS 53
PRODUCT IDENTIFICATION NUMBER 53
ENGINE SERIAL NUMBER 53
TRANSMISSION SERIAL NUMBER 53
DIFFERENTIAL SERIAL NUMBER 54
CONTROL VALVE SERIAL NUMBER 54
Section 20 – ENGINE REPAIR 55
Engine¯322 57
YANMAR GASOLINE ENGINE REPAIR—USE CTM12 57
REMOVE AND INSTALL ENGINE—322 57
Engine¯330, 332 and 430 61
YANMAR DIESEL ENGINE REPAIR—USE CTM3 61
REMOVE AND INSTALL ENGINE—330 AND 332 61
REMOVE ENGINE—430 64
INSTALL ENGINE—430 68
Section 40 – ELECTRICAL REPAIR 73
Front PTO Clutch 75
REMOVE FRONT PTO CLUTCH—322, 330 AND 332 75
REMOVE FRONT PTO CLUTCH—430 76
DISASSEMBLE, INSPECT AND ASSEMBLE FRONT PTO CLUTCH 78
INSTALL FRONT PTO CLUTCH—322, 330 AND 332 80
INSTALL FRONT PTO CLUTCH—430 81
Section 50 – POWER TRAIN REPAIR 85
Transmission 87
SERVICE PARTS KITS 87
REMOVE AND INSTALL CHARGE PUMP 88
DISASSEMBLE AND INSPECT CHARGE PUMP 89
ASSEMBLE CHARGE PUMP 90
REMOVE AND INSTALL CHARGE RELIEF VALVE 91
REMOVE AND INSTALL IMPLEMENT RELIEF VALVE 92
REMOVE TRANSMISSION 92
DISASSEMBLE TRANSMISSION COVER 97
DISASSEMBLE PUMP AND MOTOR100
DISASSEMBLE PUMP AND MOTOR HOUSING102
ASSEMBLE PUMP AND MOTOR HOUSING105
ASSEMBLE PUMP AND MOTOR107
ASSEMBLE TRANSMISSION COVER108
INSTALL TRANSMISSION111
Transmission Control Linkage 117
INSPECT AND REPAIR TRANSMISSION CONTROL LINKAGE—330117
INSPECT AND REPAIR TRANSMISSION CONTROL LINKAGE—VERSION ONE (322 AND 332)118
INSPECT AND REPAIR TRANSMISSION CONTROL LINKAGE—VERSION ONE (430)119
INSPECT AND REPAIR TRANSMISSION CONTROL LINKAGE—VERSION TWO (ALL)120
INSPECT AND REPAIR TRANSMISSION CONTROL LINKAGE—VERSION THREE (ALL)121
INSPECT AND REPAIR DIFFERENTIAL LOCK AND TWO-SPEED CONTROL LINKAGE (430)122
Differential 123
SERVICE PARTS KITS123
REMOVE AND INSTALL DIFFERENTIAL124
DISASSEMBLE AND INSPECT DIFFERENTIAL124
ASSEMBLE DIFFERENTIAL134
Rear Axles 143
REMOVE AXLE143
INSTALL AXLE146
Drive Shaft¯322, 330 and 332 151
REMOVE AND INSTALL DRIVE SHAFT—322 AND 332152
REMOVE AND INSTALL DRIVE SHAFT—330153
DISASSEMBLE AND INSPECT DRIVE SHAFT154
ASSEMBLE DRIVE SHAFT155
Drive Shaft¯430 157
REMOVE AND INSTALL DRIVE SHAFT—EARLY MODELS157
REMOVE AND INSTALL DRIVE SHAFT—LATER MODELS160
DISASSEMBLE AND INSPECT DRIVE SHAFT161
ASSEMBLE DRIVE SHAFT163
Section 60 – STEERING AND BRAKE REPAIR 165
Steering¯330 167
SPECIAL OR ESSENTIAL TOOLS167
SERVICE PARTS KITS167
REMOVE AND INSTALL STEERING GEARBOX AND SHAFT167
DISASSEMBLE AND INSPECT STEERING GEARBOX AND SHAFT171
ASSEMBLE STEERING GEARBOX AND SHAFT178
Steering¯322, 332 and 430 185
SERVICE PARTS KITS185
REMOVE AND INSTALL STEERING VALVE AND COLUMN—322 AND 332186
REMOVE AND INSTALL STEERING VALVE AND COLUMN—430188
DISASSEMBLE AND INSPECT STEERING VALVE AND COLUMN190
ASSEMBLE STEERING VALVE AND COLUMN199
REMOVE AND INSTALL STEERING CYLINDER209
Brakes 211
REMOVE BRAKES212
INSTALL BRAKES215
ADJUST BRAKES217
INSPECT AND REPAIR BRAKE PEDAL AND NEUTRAL RETURN LINKAGE—330218
INSPECT AND REPAIR BRAKE PEDALS AND NEUTRAL RETURN LINKAGE—322 AND 332220
INSPECT AND REPAIR BRAKE PEDALS AND NEUTRAL RETURN LINKAGE—430224
INSPECT AND REPAIR PARK BRAKE LEVER229
Section 70 – HYDRAULIC REPAIR 231
Hydraulic Control Valve 233
SERVICE PARTS KITS233
REMOVE AND INSTALL HYDRAULIC CONTROL VALVE—322 AND 332234
REMOVE AND INSTALL HYDRAULIC CONTROL VALVE—330235
REMOVE AND INSTALL HYDRAULIC CONTROL VALVE—430238
DISASSEMBLE, INSPECT AND ASSEMBLE HYDRAULIC CONTROL VALVE—SINGLE-SPOOL241
DISASSEMBLE, INSPECT AND ASSEMBLE HYDRAULIC CONTROL VALVE—TWO-SPOOL242
DISASSEMBLE, INSPECT AND ASSEMBLE HYDRAULIC CONTROL VALVE—THREE-SPOOL244
Section 80 – MISCELLANEOUS REPAIR 245
Front Axle 247
SPECIAL OR ESSENTIAL TOOLS247
REMOVE AND INSTALL FRONT AXLE—322, 330 AND 332247
INSPECT AND REPLACE PIVOT BUSHINGS—322, 330 AND 332248
REMOVE FRONT AXLE—430249
DISASSEMBLE AND INSPECT PIVOT PIN—430251
ASSEMBLE PIVOT PIN—430252
INSTALL FRONT AXLE—430253
REMOVE AND INSTALL SPINDLES255
INSPECT AND REPLACE SPINDLE BUSHINGS257
INSPECT AND REPLACE WHEEL BEARINGS258
ADJUST TOE-IN258
Mower Spindle and Jack Sheave Repair 261
SERVICE MOWER BLADE SPINDLES—38 (EARLY), 46 AND 50-INCH MOWER261
SERVICE MOWER BLADE SPINDLES—38-INCH MOWER (LATER)261
SERVICE MOWER BLADE SPINDLES—EARLY 60-INCH AND 260 ROTARY MOWER262
SERVICE MOWER BLADE SPINDLES—LATER 60-INCH AND 260 ROTARY MOWER263
SERVICE MOWER BLADE JACK SHEAVES—46 AND 50-INCH MOWER264
Mower Gear Case Repair 265
DISASSEMBLE AND INSPECT MOWER GEAR CASE—50-INCH MOWER265
ASSEMBLE MOWER GEAR CASE—50-INCH MOWER270
DISASSEMBLE AND INSPECT MOWER GEAR CASE—EARLY 60-INCH MOWER (CURTIS)274
ASSEMBLE MOWER GEAR CASE—EARLY 60-INCH MOWER (CURTIS)278
DISASSEMBLE AND INSPECT MOWER GEAR CASE—LATER 60-INCH MOWER (PEERLESS)283
ASSEMBLE MOWER GEAR CASE—LATER 60-INCH MOWER (PEERLESS)287
DISASSEMBLE AND INSPECT MOWER GEAR CASE—260 ROTARY MOWER291
ASSEMBLE MOWER GEAR CASE—260 ROTARY MOWER296
Section 220 – ENGINE, FUEL AND AIR SYSTEM CHECKOUT AND DIAGNOSIS 301
Engine, Fuel and Air System Checkout 303
BEFORE YOU START303
Diagnosis, Tests and Adjustments¯322 311
ABOUT THIS GROUP311
Diagnosis, Tests and Adjustments¯330, 332 and 430 325
ABOUT THIS GROUP325
Section 240 – ELECTRICAL SYSTEM CHECKOUT, OPERATION AND DIAGNOSIS 345
Electrical System Checkout 347
BEFORE YOU START347
Electrical Schematics 355
ELECTRICAL SCHEMATIC INFORMATION355
MAIN ELECTRICAL SCHEMATIC LEGEND—322356
MAIN ELECTRICAL SCHEMATIC—322 0
MAIN ELECTRICAL SCHEMATIC—330 0
MAIN ELECTRICAL SCHEMATIC LEGEND—330363
MAIN ELECTRICAL SCHEMATIC LEGEND—332 (SN —475000)364
MAIN ELECTRICAL SCHEMATIC—332 (SN —475000) 0
MAIN ELECTRICAL SCHEMATIC—332 (SN 475001— ) 0
MAIN ELECTRICAL SCHEMATIC LEGEND—332 (SN 475001— )371
MAIN ELECTRICAL SCHEMATIC LEGEND—430 (SN —420468)372
MAIN ELECTRICAL SCHEMATIC—430 (SN —420468) 0
MAIN ELECTRICAL SCHEMATIC—430 (SN 420469— ) 0
MAIN ELECTRICAL SCHEMATIC LEGEND—430 (SN 420469— )379
LIGHT CIRCUIT SCHEMATIC—ALL MACHINES380
Component Location and Operation 381
ABOUT THIS GROUP381
GLOW PLUG CONTROL MODULE—330 AND 332381
GLOW PLUG CONTROL MODULE—430381
TIME DELAY CONTROL (TDC) MODULE AND NEUTRAL START RELAY—322, 330 AND 332381
TIME DELAY CONTROL (TDC) MODULE AND NEUTRAL START RELAY—430382
TDC EIGHT-PIN AND TWO-PIN CONNECTORS—322 AND 330382
TDC EIGHT-PIN AND TWO-PIN CONNECTORS—430 (SN —420468)382
TDC SIX-PIN AND THREE-PIN CONNECTORS—332383
TDC SIX-PIN AND THREE-PIN CONNECTORS—430 (SN 420469— )383
ENGINE OIL PRESSURE SWITCH383
ENGINE COOLANT TEMPERATURE SWITCH384
TRANSMISSION NEUTRAL START SWITCH384
FUEL TRANSFER PUMP—322, 330 AND 332385
FUEL TRANSFER PUMP—430385
FUEL SHUTOFF SOLENOID—322385
FUEL SHUTOFF SOLENOID—332 AND 430385
WATER-IN-FUEL SENSOR (430)386
VOLTAGE REGULATOR/RECTIFIER (322, 330 AND 332)386
TRANSISTOR MODULE (322)386
IGNITION AND PULSAR COILS (322)387
STARTING CIRCUIT OPERATION388
IGNITION AND FUEL SHUTOFF SOLENOID CIRCUIT OPERATION (322)390
IGNITION AND FUEL SHUTOFF SOLENOID CIRCUIT OPERATION (322)—CONTINUED392
PTO CIRCUIT OPERATION—322, 330 AND 430 (SN —420468)394
PTO CIRCUIT OPERATION—322, 330 AND 430 (SN —420468) (CONTINUED)396
PTO CIRCUIT OPERATION—332 AND 430 (SN 420469— )398
PTO CIRCUIT OPERATION—332 AND 430 (SN 420469— ) (CONTINUED)400
CHARGING CIRUIT OPERATION—322, 330 AND 332402
CHARGING CIRUIT OPERATION—430404
FUEL SHUTOFF SOLENOID CIRCUIT OPERATION—430 (SN —420468)406
FUEL SHUTOFF SOLENOID CIRCUIT OPERATION—332 AND 430 (SN 420469— )408
ENGINE PREHEAT CIRCUIT OPERATION (330, 332 AND 430)410
WATER-IN-FUEL CIRCUIT OPERATION (430)412
LOW FUEL LEVEL CIRCUIT OPERATION (322, 332 AND 430)414
Electrical System Diagnosis 417
ABOUT THIS GROUP417
Electrical System Component Tests and Adjustments 465
BEFORE YOU START465
Section 250 – POWER TRAIN CHECKOUT, OPERATION AND DIAGNOSIS 483
Power Train Checkout 485
BEFORE YOU START485
Theory of Operation 489
HYDROSTATIC TRANSMISSION OPERATION490
Diagnosis, Tests and Adjustments 493
ABOUT THIS GROUP493
Section 260 – STEERING AND BRAKES CHECKOUT, OPERATION AND DIAGNOSIS 511
Steering And Brakes System Checkout 513
BEFORE YOU START513
Theory of Operation 517
STEERING VALVE/SYSTEM OPERATION518
Diagnosis, Tests and Adjustments 521
ABOUT THIS GROUP521
Section 270 – HYDRAULIC SYSTEM CHECKOUT, OPERATION AND DIAGNOSIS 527
Hydraulic System Checkout 529
BEFORE YOU START529
Hydraulic Schematics 531
HYDRAULIC SYSTEM SCHEMATICS531
HYDRAULIC CIRCUIT SYMBOLS532
LEGEND FOR HYDRAULIC SYSTEM SCHEMATIC—330534
LEGEND FOR HYDRAULIC SYSTEM SCHEMATIC—322 AND 332541
LEGEND FOR HYDRAULIC SYSTEM SCHEMATIC—430542
Theory of Operation 547
HYDRAULIC LIFT SYSTEM OPERATION—THREE-POSITION SPOOL547
HYDRAULIC LIFT SYSTEM OPERATION—FOUR-POSITION SPOOL548
Diagnosis, Tests and Adjustments 549
ABOUT THIS GROUP549
Section 299 – DEALER FABRICATED TOOLS 557
Dealer Fabricated Tools 559
DFMX1 STEERING VALVE FIXTURE559
DFMX2 ALIGNMENT SHIMS559
Index561
A561
Air Cleaner and Radiator Screen Check 304
Alternator Tests—322, 330 and 332 476
Regulated Current Output 476
Regulated Voltage Output 475
Unregulated Voltage Output 475
Alternator Tests—430 477
Regulated Volt/Amp Output 477
Unreg Current Output (SN —420468)478
Unreg Current Output (SN 420469— )479
B561
Battery, Charge and Test 420
Bleed Fuel Injection System 332
330 and 332 332
430 332
Bleed Hydraulic System 556
Brake Pedal Linkage 220
322 and 332 220
330 218
430 224
Brake Switch 349
Neutral Start, Check 349
Brakes 217
Adjust 217
Install 215
Remove 212
C561
Carburetor Idle Mixture Screw (322) 316
Adjustment 316
Charge Pump 90
Assemble 90
Disassemble and Inspect 89
Flow Test 500
Pressure Test 497
Remove and Install 88
Suction Line Check 498
Charge Relief Valve 498
Adjustment 498
Check 498
Remove and Install 91
Charging System Tests—322, 330 and 332 476
Regulated Current Output 476
Regulated Voltage Output 475
Unregulated Voltage Output 475
Charging System Tests—430 477
Regulated Volt/Amp Output 477
Unreg Current Output (SN —420468)478
Unreg Current Output (SN 420469— )479
Check Valve Debris Check 497
Choke Adjustment (322) 318
Choke Lever Check (Early 322) 308
Compression Pressure Test 322
322 322
330, 332 and 430 334
Coolant conditioner 48
Coolant, engine 48
Cooling System 304
Leak Check 304
Pressure Test—322 322
Pressure Test—330, 332 and 430 338
D561
Dash Lamp Circuit 348
Check 348
Tests 422
Dealer Fabricated Tools 559
DFMX1 Steering Valve Fixture 559
DFMX2 Alignment Shims 559
Diesel Engine Oil 47
Diesel fuel 44
Differential 134
Assemble 134
Disassemble and Inspect 124
Remove and Install 124
Differential Lock (430) 487
Check 487
Linkage Check 509
Differential Lock Linkage (430) 122
Drive Shaft 155
Assemble—322, 330 and 332 155
Assemble—430 163
Disassemble and Inspect—430 161
Disassemble—322, 330 and 332 154
Inspect—322, 330 and 332 154
Remove and Install—322 and 332 152
Remove and Install—330 153
Remove and Install—430 (Early) 157
Remove and Install—430 (Later) 160
E562
Electrical Checkout 348
Dash Lamps Circuit 348
Fuel Shutoff Solenoid Circuit 350
Fuel Transfer Pump Circuit 351
Glow Plug Controller Circuit 351
Hour Meter 352
Ignition Circuit (322) 351
Lighting Circuit 352
PTO Clutch and Lamp Circuits 348
Starting Circuit 349
Electrical Component Location 381
Electrical Schematics 380
Light Circuit—All Machines 380
322 0
330 0
332 (SN 475001— ) 0
332 (SN —475000) 0
430 (SN 420469— ) 0
430 (SN —420468) 0
Electrical System Grounds, Verify 417
322 and 332 417
330 419
430 419
Electrical—Component Location 384
Engine Coolant Temperature Switch 384
Engine Oil Pressure Switch 383
Fuel Shutoff Solenoid—322 385
Fuel Shutoff Solenoid—332 and 430 385
Fuel Transfer Pump—322, 330 and 332385
Fuel Transfer Pump—430 385
Glow Plug Control Module—330, 332 381
Glow Plug Control Module—430 381
Ignition and Pulsar Coils (322) 387
Neutral Start Relay—322, 330, 332 381
Neutral Start Relay—430 382
TDC Module—322, 330, 332 381
TDC Module—430 382
TDC 2-Pin Connector—322 and 330 382
TDC 2-Pin Connector—430 (Early) 382
TDC 3-Pin Connector—332 383
TDC 3-Pin Connector—430 (Later) 383
TDC 6-Pin Connector—332 383
TDC 6-Pin Connector—430 (Later) 383
TDC 8-Pin Connector—322 and 330 382
TDC 8-Pin Connector—430 (Early) 382
Transistor Module (322) 386
Transmission Neutral Start Switch 384
Voltage Regulator/Rectifier—322 386
Voltage Regulator/Rectifier—330 386
Voltage Regulator/Rectifier—332 386
Water-In-Fuel Sensor (430) 386
Electrical—Theory Of Operation 402
Charging Circuit—322, 330 and 332 402
Charging Circuit—430 404
Engine Preheat Circuit—330, 332 410
Engine Preheat Circuit—430 410
Fuel Shutoff Circuit—322 390
Fuel Shutoff Circuit—332 408
Fuel Shutoff Circuit—430 (Early) 406
Fuel Shutoff Circuit—430 (Later) 408
Ignition Circuit (322) 390
Low Fuel Level Circuit—322, 332 414
Low Fuel Level Circuit—430 414
PTO Circuit—322, 330, 430 (Early) 394
PTO Circuit—332 and 430 (Later) 398
Starting Circuit 388
Water-In-Fuel Circuit (430) 412
Engine coolant 48
Engine coolant conditioner 48
Engine Coolant Temperature Switch, Test 465
Engine Oil 46
322 46
330, 332, 430 47
Engine—322 303
Oil Leak Check 303
Oil Pressure Check 309
Oil Pressure Test 321
Performance Check 309
Remove and install 57
Repair 57
Start Check 308
Troubleshooting 311
Engine—330 and 332 303
Oil Leak Check 303
Oil Pressure Check 309
Oil Pressure Test 335
Performance Check 309
Remove and install 61
Repair 61
Start Check 308
Troubleshooting 326
Engine—430 68
Install 68
Oil Leak Check 303
Oil Pressure Check 309
Oil Pressure Test 335
Performance Check 309
Remove 64
Repair 61
Start Check 308
Troubleshooting 326
F563
Fan and Belt Check 305
Front Axle Spindles 257
Inspect and Replace Bushings 257
Remove and Install 255
Front Axle—322, 330 and 332 248
Inspect and Replace Pivot Bushings 248
Remove and Install 247
Front Axle—430 252
Assemble Pivot Pin 252
Disassemble and Inspect Pivot Pin 251
Install 253
Remove 249
Front PTO Clutch 78
Disassemble, Inspect and Assemble 78
Install—322, 330 and 332 80
Install—430 81
Remove—322, 330 and 332 75
Remove—430 76
Fuel 44
Diesel 44
Gasoline 43
Storage 45
Fuel Controller Adjustment 339
330 and 332 339
430 339
Fuel Shutoff Lever Check (330) 309
Fuel Shutoff Solenoid (322, 332, 430) 350
Circuit Check 350
Circuit Test 446
Seat Switch, Check 350
Fuel Shutoff Solenoid Adjustment 473
332 and 430 (SN 420469— ) 473
430 (SN —420468) 473
Fuel System Check 307
322 307
330, 332 and 430 307
Fuel Transfer Pump 351
Circuit Check 351
Circuit Tests 451
Fuel Transfer Pump Test 318
322 318
330, 332 and 430 331
Fuse 479
Short In 10-amp Circuit 479
Short In 25-Amp Circuit 479
G563
Gasoline fuel 43
Glow Plug Controller Circuit 351
Check (330, 332, 430) 351
Test (330, 332, 430) 453
Glow Plug Test (330, 332, 430) 467
Governor Linkage—322 316
Adjustment 316
Check 306
Governor Linkage—330, 332 and 430 306
Check 306
Grease 50
Extreme pressure and multipurpose 50
H563
Head and Tail Light, Circuit Test 464
Hour Meter 352
Check 352
Circuit Test 463
Hydraulic circuit symbols 532
Hydraulic Control Valve 241
Assemble—Single-Spool 241
Assemble—Three-Spool 244
Assemble—Two-Spool 242
Disassemble & Inspect—Single-Spool 241
Disassemble & Inspect—Three-Spool 244
Disassemble & Inspect—Two-Spool 242
Leakage Test 554
Remove and Install—322 and 332 234
Remove and Install—330 235
Remove and Install—430 238
Hydraulic oil 49
Hydraulic Oil Warm-Up Procedure 501
Hydraulic Oil Warm-Up Procedure 524
Hydraulic Oil Warm-Up Procedure 553
Hydraulic Schematics 0
322 and 332 0
330 0
430 0
Hydraulic System 556
Bleed Procedure 556
Checkout 529
Control Valve Leakage Test 554
Rockshaft Cylinder Leakage Test 553
Troubleshooting 550
Hydraulics—Lift System Operation 548
Four-Position Spool 548
Three-Position Spool 547
Hydrostatic Lever 502
Friction Adjustment 502
Friction Check 485
I564
Idle Speed Adjustment 316
322 316
330, 332 and 430 336
Ignition Circuit (322) 351
Check 351
Seat Switch, Check 352
Tests 454
Ignition Spark Test (322) 321
Implement Relief Valve 499
Adjustment 499
Check 499
Pressure Test 499
Remove and Install 92
Inch torque values 33
K564
Key Switch Test 468
322, 330 and 332 468
430 469
L564
Lamp Circuit, Dash 348
Check 348
Tests 422
Leakage Test 554
Hydraulic Control Valve 554
Rockshaft Cylinder 553
Lighting Circuit, Check 352
Low Fuel Sensor, Test 465
322, 332 and 430 (SN 475001— ) 465
430 (SN —475000) 466
Lubricant 51
Alternative 51
Mixing 51
Storage 51
Synthetic 51
M564
Machine Specifications 23
322 and 330 23
332 and 430 26
Metric torque values 32
Mixing lubricants 51
Mower Blade Jack Sheaves 264
46 and 50-Inch Mower 264
Mower Blade Spindles 262
Early 60-Inch and 260 Rotary Mower 262
Later 60-Inch and 260 Rotary Mower 263
38 (Early), 46 and 50-Inch Mower 261
38-Inch Mower (Later) 261
Mower Deck Gear Case Oil 50
Mower Gear Case—Early 60-Inch 278
Assemble 278
Disassemble and Inspect 274
Mower Gear Case—Later 60-Inch 287
Assemble 287
Disassemble and Inspect 283
Mower Gear Case—260 Rotary Mower 296
Assemble 296
Disassemble and Inspect 291
Mower Gear Case—50-Inch 270
Assemble 270
Disassemble and Inspect 265
N564
Neutral Adjustment 506
Later 322, 332 and 430 506
330 and Early 322, 332, 430 505
Neutral Return Check 486
Neutral Return Linkage 220
322 and 332 220
330 218
430 224
Neutral Return Linkage Adjustment 506
Later 322, 332 and 430 506
330, and Early 322, 332, 430 502
Neutral Start Circuit, Check 349
Brake Switch 349
PTO Switch 350
Transmission Switch 350
Neutral Start Relay, Test 469
O565
O-ring boss fittings 35
Oil 46
Engine 46
Hydraulic 49
Mower Deck Gear Case 50
Transmission 49
P565
Park Brake Lever, Inspect and Repair 229
PTO Clutch Adjustment, Check 467
PTO Clutch and Lamp Circuit 348
Check 348
Seat Switch, Check 349
Tests 434
PTO Clutch, Front 78
Disassemble, Inspect and Assemble 78
Install—322, 330 and 332 80
Install—430 81
Remove—322, 330 and 332 75
Remove—430 76
PTO Switch 350
Neutral Start, Check 350
R565
Radiator Bubble Test 315
322 315
330, 332 and 430 330
Rear Axle 146
Install 146
Remove 143
Repair specifications 29
Rockshaft Cylinder Leakage Test 553
S565
Seat Switch 350
Check For Fuel Shutoff Solenoid 350
Check For Ignition (322) 352
Check For PTO 349
Sensor Tests 467
Glow Plug (330, 332, 430) 467
Low Fuel—322 and 332 465
Low Fuel—430 (SN —475000) 466
Low Fuel—430 (SN 475001— ) 465
Water-In-Fuel (430) 467
Serial Numbers 54
Control Valve 54
Differential 54
Engine 53
Product Identification 53
Transmission 53
Service Park Brake Check 515
Short Circuits 479
10-Amp Fuse 479
25-Amp Fuse 479
Shutoff Solenoid, Fuel (322, 332, 430) 350
Circuit Check 350
Seat Switch, Check 350
Specifications 23
Machine—322 and 330 23
Machine—332 and 430 26
Repair 29
Test and adjustment 39
Speed Reduction Check (322, 332 and 430) 486
Starter Tests 470
Amp Draw 470
No Load Amp Draw—322, 330 and 332 472
No Load Amp Draw—430 473
No Load RPM—322, 330 and 332 471
No Load RPM—430 473
No Load Running—322, 330 and 332 471
No Load Running—430 472
Starting Circuit 349
Brake Switch, Check 349
Circuit Test 440
PTO Switch, Check 350
Starting Circuit, Check 349
Transmission Switch, Check 350
Steering Column—322 and 332 199
Assemble 199
Disassemble and Inspect 190
Remove and Install 186
Steering Column—430 199
Assemble 199
Disassemble and Inspect 190
Remove and Install 188
Steering Cylinder (322, 332 and 430) 209
Remove and Install 209
Steering Gearbox—330 178
Assemble 178
Disassemble and Inspect 171
Remove and Install 167
Steering Shaft—330 178
Assemble 178
Disassemble and Inspect 171
Remove and Install 167
Steering System 514
Check (322, 332 and 430) 514
Leakage Test 525
Oil Leak Check (322, 332 and 430) 513
Troubleshooting 521
Steering Valve/System Operation 518
Steering Valve—322 and 332 199
Assemble 199
Disassemble and Inspect 190
Leakage Test 525
Neutral Check 501
Remove and Install 186
Steering Valve—430 199
Assemble 199
Disassemble and Inspect 190
Leakage Test 525
Neutral Check 501
Remove and Install 188
Storing lubricants 51
Synthetic Lubricants 51
T566
Test and adjustment specifications 39
Throttle Cable Adjustment 317
322 317
330, 332 and 430 330
Throttle Lever—322 315
Adjustment 315
Check 305
Throttle Lever—330, 332 and 430 330
Adjustment 330
Check 305
Toe-In, Adjust 258
Torque values 33
Inch 33
Metric 32
Metric—Grade 7 34
O-Ring boss fitting 35
Transmission 108
Assemble Cover 108
Assemble Pump and Motor 107
Assemble Pump and Motor Housing 105
Disassemble Cover 97
Disassemble Pump and Motor 100
Disassemble Pump and Motor Housing 102
Drive Check 486
Install 111
Neutral Check 485
Oil Leak Check 485
Remove 92
Theory of Operation 490
Troubleshooting 493
Transmission Control Linkage—322, 332 118
Version 1 118
Version 2 120
Version 3 121
Transmission Control Linkage—330 117
Transmission Control Linkage—430 119
Version 1 119
Version 2 120
Version 3 121
Transmission oil 49
Transmission Switch 350
Neutral Start, Check 350
Turn Brake Check (322, 332 and 430) 515
Two-Speed Axle (430) 487
Lever Check 487
Lever Linkage Check 509
Two-Speed Control Linkage (430) 122
W566
Water-In-Fuel Sensor, Test (430) 467
Welch Plug Location Check 500
Wheel Bearings, Inspect and Replace 258

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JOHN DEERE 322 330 332 430 LAWN AND GARDEN TRACTORS TECHNICAL MANUAL – PDF DOWNLOAD:

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