John Deere 324J Loader Operator’s Manual OMT311840 – PDF DOWNLOAD

Description

John Deere 324J Loader Operator’s Manual OMT311840 – PDF DOWNLOAD

• Part Number (P/N): OMT311840_24
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Model: 324J
• Series: J SERIES

TABLE OF CONTENTS:

John Deere 324J Loader Operator’s Manual OMT311840 – PDF DOWNLOAD

324J Loader 1
Introduction 2
Foreword 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Add Cab Guarding For Special Uses 19
Inspect Machine 20
Stay Clear of Moving Parts 20
Avoid High-Pressure Oils 20
Avoid High-Pressure Fluids 21
Work In Ventilated Area 21
Prevent Fires 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 23
Prepare for Emergencies 23
Clean Debris from Machine 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Avoid Worksite Hazards 25
Use Special Care When Operating Loader 25
Keep Riders Off Machine 26
Avoid Backover Accidents 26
Avoid Machine Tip Over and Machine Damage 27
Operating on Slopes 27
Operating Or Traveling On Public Roads 28
Inspect and Maintain ROPS 28
Add and Operate Attachments Safely 28
Safety—Maintenance Precautions 29
Park and Prepare For Service Safely 29
Service Tires Safely 29
Service Cooling System Safely 30
Remove Paint Before Welding or Heating 30
Make Welding Repairs Safely 30
Drive Metal Pins Safely 31
Safety—Safety Signs 32
Safety Signs 32
Operation—Operator Station 34
Loader Control Switches and Levers 34
Multi-Function Lever 34
Pedals 35
Monitor Display 35
Monitor Display Functions 36
Switch Panel 38
Switch Panel Functions 39
Audible Alarm 41
Cab Climate Controls 41
Opening and Securing Side Door and Secondary Exit 42
Adjusting Steering Column Tilt 42
Adjusting Seat 43
Operation—Operating the Machine 44
Inspect Machine Daily Before Starting 44
Battery Disconnect Switch 44
Check Instruments Before Starting 45
Engine Break-In Period 45
Starting the Engine 46
Warm-Up 46
Cold Weather Start-Up 47
Cold Weather Warm-Up 47
Park Brake Switch 48
Selecting Travel Direction 48
Selecting Travel Speed Range 49
Slowing and Stopping the Machine 49
Verifying Bucket Stop 50
Loader Control Lever 51
Differential Lock Switch 51
Operating Boom Float 52
Operating 3rd Function Hydraulics 53
Operating 4th Function Auxiliary Hydraulics—If Equipped 54
Operating Ride Control—If Equipped 55
Operating Manual Quick Disconnect and Worksite Pro™ Adapter—If Equipped 56
Fork Attachment 58
Parking the Machine 59
Loading Machine on a Trailer 60
Towing Procedure Without Engine Running 60
Towing Procedure With Engine Running 61
Maintenance—Machine 63
Diesel Fuel 63
Lubricity of Diesel Fuel 64
Handling and Storing Diesel Fuel 64
Biodiesel Fuel 65
Testing Diesel Fuel 66
Minimizing the Effect of Cold Weather on Diesel Engines 67
Alternative and Synthetic Lubricants 68
John Deere Break-In Plus™ Engine Oil 68
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 69
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 70
Hydraulic Reservoir Oil 71
Differentials, Gearbox, and Final Drive Oil 71
Service (Drum) Brake Oil 72
Multipurpose Extreme Pressure (EP) Grease 72
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 73
Drain Intervals for Diesel Engine Coolant 74
John Deere COOL-GARD™ II Coolant Extender 74
Supplemental Coolant Additives 74
Operating in Warm Temperature Climates 75
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 75
Testing Diesel Engine Coolant 76
Disposing of Coolant 76
Maintenance—Periodic Maintenance 77
Service Your Machine at Specified Intervals 77
Check Hour Meter Regularly 77
Prepare Machine for Maintenance 78
Drain Hose Storage 78
Opening Hood and Removing Grille 79
Fuel Tank 79
Locking Machine Frame 80
Loader Boom Lock 80
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 81
Service Intervals 82
Required Parts 83
Maintenance—As Required 84
Inspecting and Replacing Serpentine Belt 84
Replacing Final Fuel Filter 85
Replacing In-Line Fuel Filter 85
Cleaning or Replacing Air Cleaner Dust Unloader Valve 86
Cleaning and/or Replacing Air Cleaner Elements 86
Lubricating Door Hinges 87
Checking Wheel Bolt Torque 87
Checking Tire Pressure 88
Tire Pressures 89
Check Coolant 89
Maintenance—Every 10 Hours or Daily 90
Checking Recovery Tank Coolant Level 90
Checking Engine Oil Level 90
Cleaning Air Cleaner Dust Unloader Valve 91
Checking Hydraulic Oil Level 91
Lubricate and Operate Euro Quick Disconnect Pins and Bushings 92
Maintenance—Every 50 Hours 93
Lubricating Loader Linkage and Cylinder Pivots 93
Lubricating Drive Shaft 93
Lubricating Steering Cylinder 94
Lubricating Frame Hinge Pivots 94
Lubricating Rear Oscillating Axle 94
Maintenance—Every 250 Hours 96
Checking Service (Drum) Brake Oil Level 96
Cleaning or Replacing Cab Recirculating Air Filter 96
Take Engine Oil Sample 96
Maintenance—Every 500 Hours 97
Greasing Rear Axle Steering Pivots 97
Checking Final Drives Oil Level 97
Checking and Cleaning Hydraulic Oil Cooler/Radiator and Air Conditioning Condenser—If Equipped 97
Checking Rear Differential and Gearbox Oil Level 98
Checking Battery Electrolyte Level and Terminals 99
Changing Engine Oil and Replacing Filter 101
Drain and Replace Final Fuel Filter 102
Drain and Replace In-Line Fuel Filter 103
Checking Air Intake Hoses 103
Replacing Closed Crankcase Ventilation System Filter—If Equipped 103
Replacing Hydraulic System Return Suction Filter 104
Checking and Adjusting Inching Linkage 104
Checking Front Differential Oil Level 104
Take Fluid Samples 104
Maintenance—Every 1000 Hours 105
Inspecting Park (Wet) Brake Pads 105
Inspecting Service (Drum) Brake Pads 105
Changing Final Drive Oil 106
Changing Rear Differential and Gearbox Oil 106
Cleaning Engine Crankcase Vent Tube—If Equipped 107
Replacing Air Cleaner Elements 108
Replacing Air Cleaner Dust Unloader Valve 108
Replacing Hydraulic Tank Breather 109
Replacing Cab Recirculating Air Filter 109
Changing Front Differential Oil 110
Check Coolant 110
Maintenance—Every 2000 Hours 111
Changing Hydraulic Oil 111
Cleaning Hydraulic System Strainer 112
Maintenance—Every 6000 Hours 113
Draining the Cooling System 113
Filling the Cooling System 114
Miscellaneous—Machine 115
Checking Windshield Washer Fluid Level 115
Checking Radiator Coolant Level 115
Draining Fuel Filter Sediment 115
Precautions for Alternator and Regulator 116
Using Battery Charger 116
Handling, Checking, and Servicing Batteries Carefully 117
Using Booster Batteries—12-Volt System 118
Replacing Batteries 118
Removing Batteries 118
Replacing Fuses 119
Fuse (Blade-Type) Color Codes 121
Checking Radiator Hoses 121
Return-to-Dig Adjustment 122
Replacing Drive and Marker Light Bulbs 123
Bleeding Fuel System 123
Welding on Machine 124
Do Not Service Control Valves, Cylinders, Pumps or Motors 124
Servicing Air Conditioning System—If Equipped 124
ROPS Torque Specifications 125
Hardware Torque Specifications 125
Metric Bolt and Screw Torque Values 126
Unified Inch Bolt and Screw Torque Values 127
Miscellaneous—Operational Checkout 128
Operational Checkout 128
Miscellaneous—Troubleshooting 141
Troubleshooting Procedure 141
Engine 142
Hydrostatic Transmission 144
Differential and Axle 146
Service Brake 147
Drive Line 147
Park Brake 147
Hydraulic System 148
Steering 149
Air Conditioning System 150
Heater System 151
Miscellaneous—Machine Storage 152
Prepare Machine for Storage 152
Monthly Storage Procedure 152
Miscellaneous—Machine Numbers 154
Record Product Identification Number (PIN) 154
Record Engine Serial Number 154
Record Hydraulic Pump Serial Number 154
Record Axle Serial Numbers 155
Miscellaneous—Specifications 156
Engine Specifications 156
Specifications 157
Drain and Refill Capacities 158
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 29
Section 1-5 32
Section 2-1 34
Section 2-2 44
Section 3-1 63
Section 3-2 77
Section 3-3 84
Section 3-4 90
Section 3-5 93
Section 3-7 96
Section 3-8 97
Section 3-9 105
Section 3-10 111
Section 3-12 113
Section 4-1 115
Section 4-2 128
Section 4-3 141
Section 4-4 152
Section 4-5 154
Section 4-6 156

S.V 04/24