John Deere 325G Loader Operator’s Manual OMT396974X19 PDF

TABLE OF CONTENTS:

John Deere 325G Compact Track Loader Operator’s Manual OMT396974X19 – PDF DOWNLOAD

325G Compact Track Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Keep Riders Off Machine 36
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 37
Avoid Power Lines 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Use Proper Lifting Equipment 43
Clean Exhaust Filter Safely 44
Safety—Safety Signs and Other Instructions 45
Safety Signs and Other Instructions 45
Operation—Operator’s Station 53
Machine Control 53
Control Panel—Key Start 54
Control Panel—Keyless Start 56
Sealed Switch Module (SSM) 58
Gauges and Indicators 60
Interlocking Seat Bar 61
Handle Cab Door Safely—If Equipped 62
Cab Door—If Equipped 62
Side Windows—If Equipped 65
Top Window 65
Rear Window (Alternative Exit) 66
Secondary Alternative Exit 66
Fire Extinguisher Location 68
12-Volt Power Outlet 68
Windshield Wiper and Washer 69
Heating/Defrosting Controls—If Equipped 69
Air Conditioner Controls—If Equipped 70
Operator Seat 70
Dome Light 72
Radio—If Equipped 73
Horn Button 76
Rear Camera—If Equipped 77
Beacon—If Equipped 77
Operation—Operating the Machine 78
Before Starting Work 78
Inspect Machine Daily Before Starting 78
Entering and Exiting Compact Track Loader 79
Engine Break-In Period 79
Starting the Engine 80
Cold Weather Starting 82
Engine Block Heater—If Equipped 83
Engine Speed Control 84
Stopping the Engine 85
Required Machine Stop Warning 85
Exhaust Filter 87
Service ADVISOR™ Remote (SAR) Software Delivery Process 89
Boom Lock 89
Boom Release 90
Steering—EH Controls 90
Operating Boom—EH Controls 91
Operating Bucket—EH Controls 92
Joystick Performance Package—If Equipped 95
Transmission Response Rate (Travel and Steer)—If Equipped 95
Switchable Controls—If Equipped 96
Hydraulic Response Rate (Boom and Bucket)—If Equipped 96
Creep Mode—If Equipped 97
Attachment Mounting System—Quik-Tatch™ 98
Auto-Idle 100
Connecting and Disconnecting Auxiliary Hydraulics 100
Operating Auxiliary Hydraulics 102
Hydraulic System Pressure Release—EH Controls 103
Self Leveling Hydraulics—If Equipped 103
Ride Control—If Equipped 104
High Flow Hydraulics—If Equipped 105
Two-Speed Operation—If Equipped 105
Loading Machine on a Trailer 106
Operation—Monitor Operation 107
Engagement and Monitor Unit (EMU) 107
Main Menu (EMU) 108
Auxiliary Hydraulic Override—If Equipped (EMU) 108
Exhaust Filter (EMU) 109
Exhaust Filter Auto Cleaning (EMU) 109
Exhaust Filter Parked Cleaning (EMU) 110
Courtesy Lighting (EMU) 110
Fan Reverse Interval (EMU) 111
Codes (EMU) 111
Monitor (EMU) 111
Job Timer (EMU) 112
Auto-Idle (EMU) 112
Anti-Theft—If Equipped (EMU) 112
Manual Tracking—If Equipped (EH Only) (EMU) 114
Owner Controls 114
Software Delivery (EMU) 115
Auto-Shutdown 115
Operation—Track Information 116
Undercarriage Component Identification 116
Rubber Track Structure 116
Rubber Track Usage 117
Sprocket Teeth Wear 118
Normal Break-In 119
Normal Track Wear in Dirt Conditions 119
Rubber Track—Types of Damage 120
Maintenance—Machine 124
Required Emission-Related Information 124
Diesel Fuel 124
Diesel Fuel Specifications 124
Lubricity of Diesel Fuel 125
Handling and Storing Diesel Fuel 125
Biodiesel Fuel 126
Testing Diesel Fuel 127
Fuel Filters 127
Minimizing the Effect of Cold Weather on Diesel Engines 128
Operating in Cold Temperature Climates 128
Operating at High Altitude 129
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 129
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 130
Diesel Engine Oil Service Interval for Operation at High Altitude 130
Oil Filters 131
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 132
Water Quality for Mixing with Coolant Concentrate 133
Operating in Warm Temperature Climates 133
Testing Coolant Freeze Point 134
Disposing of Coolant 134
Alternative and Synthetic Lubricants 135
Hydraulic and Hydrostatic Oil 135
Hydrostatic Planetary Gear Case Oil 136
Multipurpose Extreme Pressure (EP) Grease 136
Lubricant Storage 136
Mixing of Lubricants 136
Maintenance—Periodic Maintenance 137
Engine Identification 137
Service Machine at Specified Intervals 139
Check Hour Meter Regularly 140
Fuel Tank 140
Raising and Blocking Machine 141
Raising Operator’s Station 142
Opening and Closing Engine Cover 142
Engine Side Panels—Remove and Install 143
Footwell Removal 144
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 144
Service Intervals 145
Required Parts 146
Maintenance Legend 147
Maintenance—As Required 149
Check and Clean Cooling Package 149
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 150
Check Fuel Tank Breather 150
Replace Primary and Secondary Engine Air Filter Elements 151
Check and Drain Primary Fuel Filter and Water Separator 152
Drain Water and Sediment From Fuel Tank 153
Check Accessory Drive Belt 153
Service Exhaust Filter 154
Check and Adjust Steering Mistracking 154
Clean and Tighten Battery Terminals 154
Maintenance—Every 10 Hours or Daily 155
Check Engine Oil Level 155
Check Hydraulic Oil Level 156
Check Coolant Level 157
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 158
Maintenance—Initial Service-50 Hours 159
Drain and Refill Hydrostatic Planetary Gear Case Oil 159
Maintenance—Every 50 Hours 160
Check and Clean Dust Unloader Valve 160
Check Track Tension 161
Maintenance—Every 250 Hours 163
Take Engine Oil Sample 163
Maintenance—Every 500 Hours 164
Drain and Refill Engine Oil and Replace Filter 164
Replace Primary Fuel Filter and Water Separator 165
Replace Final Fuel Filter 166
Replace Hydraulic Oil Filter 166
Take Fluid Samples 167
Maintenance—Every 1000 Hours 168
Check Coolant Condition 168
Replace Fuel Tank Breather 168
Replace Hydraulic Oil Reservoir Breather 169
Drain and Refill Hydraulic Oil 170
Drain and Refill Hydrostatic Planetary Gear Case Oil 171
Maintenance—Every 1500 Hours 172
Check and Adjust Engine Valve Lash 172
Maintenance—Every 6000 Hours 173
Drain and Refill Cooling System 173
Miscellaneous—Machine 175
Clean Machine Regularly 175
Inspect and Clean Polycarbonate Windows 176
Bleed Fuel System 177
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 177
Do Not Service Control Valves, Cylinders, Pumps, or Motors 177
Precautions for Alternator and Regulator 177
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 180
Using Booster Batteries—12-Volt System 182
Removing Battery 183
Replacing Battery 183
Welding on Machine 184
Keep Electronic Control Unit Connectors Clean 184
JDLink Machine Monitoring System (MMS)—If Equipped 184
Remove and Install Halogen Bulbs 185
Remove and Install Light-Emitting Diode (LED) Lights 186
Adding Rear Counterweights 187
Replacing Accessory Drive Belt 188
Replacing Seat Belt 188
Replacing Fuses 191
Replacing Glow Plug Fuse 195
Track Sag General Information 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Operational Checkout 198
Operational Checkout 198
Miscellaneous—Troubleshooting 216
Troubleshooting Procedure 216
Engine 217
Electrical System 219
Hydraulic System 221
Miscellaneous—Machine Storage 223
Prepare Machine for Storage 223
Monthly Storage Procedure 224
Miscellaneous—Machine Numbers 225
Record Product Identification Number (PIN) 225
Record Engine Serial Number 225
Keep Proof of Ownership 225
Keep Machines Secure 225
Miscellaneous—Specifications 226
325G Machine Dimensions 226
325G Machine Specifications 228
325G Drain and Refill Capacities 229
Rated Operating Capacity 229
Pallet Fork Lift Chart 229
Eurasian Economic Union 230
Machine Design Life 230
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 45
Section 2-1 53
Section 2-2 78
Section 2-3 107
Section 2-4 116
Section 3-1 124
Section 3-2 137
Section 3-3 149
Section 3-4 155
Section 3-5 159
Section 3-6 160
Section 3-7 163
Section 3-8 164
Section 3-9 168
Section 3-10 172
Section 3-11 173
Section 4-1 175
Section 4-2 198
Section 4-3 216
Section 4-4 223
Section 4-5 225
Section 4-6 226

S.V 04/24