John Deere 325G Loader Operator’s Manual OMT396975X19 PDF

TABLE OF CONTENTS:

John Deere 325G Compact Track Loader Operator’s Manual OMT396975X19 – PDF DOWNLOAD

325G Compact Track Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Prepare for Emergencies 32
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Keep Riders Off Machine 36
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 37
Avoid Power Lines 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Use Proper Lifting Equipment 43
Safety—Safety Signs and Other Instructions 44
Safety Signs and Other Instructions 44
Operation—Operator’s Station 52
Machine Control 52
Control Panel—Key Start 53
Control Panel—Keyless Start 55
Sealed Switch Module (SSM) 57
Gauges and Indicators 59
Interlocking Seat Bar 60
Handle Cab Door Safely—If Equipped 61
Cab Door—If Equipped 61
Side Windows—If Equipped 64
Top Window 64
Rear Window (Alternative Exit) 65
Secondary Alternative Exit 65
Fire Extinguisher Location 67
12-Volt Power Outlet 67
Windshield Wiper and Washer 68
Heating/Defrosting Controls—If Equipped 68
Air Conditioner Controls—If Equipped 69
Operator Seat 69
Dome Light 71
Radio—If Equipped 72
Horn Button 75
Rear Camera—If Equipped 76
Beacon—If Equipped 76
Operation—Operating the Machine 77
Before Starting Work 77
Inspect Machine Daily Before Starting 77
Entering and Exiting Compact Track Loader 78
Engine Break-In Period 78
Starting the Engine 79
Cold Weather Starting 81
Engine Block Heater—If Equipped 82
Engine Speed Control 83
Stopping the Engine 84
Service ADVISOR™ Remote (SAR) Software Delivery Process 84
Boom Lock 85
Boom Release 85
Steering—EH Controls 86
Operating Boom—EH Controls 87
Operating Bucket—EH Controls 88
Joystick Performance Package—If Equipped 91
Transmission Response Rate (Travel and Steer)—If Equipped 91
Switchable Controls—If Equipped 92
Hydraulic Response Rate (Boom and Bucket)—If Equipped 92
Creep Mode—If Equipped 93
Attachment Mounting System—Quik-Tatch™ 94
Auto-Idle 96
Connecting and Disconnecting Auxiliary Hydraulics 96
Operating Auxiliary Hydraulics 98
Hydraulic System Pressure Release—EH Controls 99
Self Leveling Hydraulics—If Equipped 99
Ride Control—If Equipped 100
High Flow Hydraulics—If Equipped 101
Two-Speed Operation—If Equipped 101
Loading Machine on a Trailer 102
Operation—Monitor Operation 103
Engagement and Monitor Unit (EMU) 103
Main Menu (EMU) 104
Auxiliary Hydraulic Override—If Equipped (EMU) 104
Exhaust Filter (EMU) 105
Exhaust Filter Auto Cleaning (EMU) 105
Exhaust Filter Parked Cleaning (EMU) 106
Courtesy Lighting (EMU) 106
Fan Reverse Interval (EMU) 107
Codes (EMU) 107
Monitor (EMU) 107
Job Timer (EMU) 108
Auto-Idle (EMU) 108
Anti-Theft—If Equipped (EMU) 108
Manual Tracking—If Equipped (EH Only) (EMU) 110
Owner Controls 110
Software Delivery (EMU) 111
Auto-Shutdown 111
Operation—Track Information 112
Undercarriage Component Identification 112
Rubber Track Structure 112
Rubber Track Usage 113
Sprocket Teeth Wear 114
Normal Break-In 115
Normal Track Wear in Dirt Conditions 115
Rubber Track—Types of Damage 116
Maintenance—Machine 120
Required Emission-Related Information 120
Diesel Fuel 120
Diesel Fuel Specifications 120
Lubricity of Diesel Fuel 121
Handling and Storing Diesel Fuel 121
Biodiesel Fuel 122
Testing Diesel Fuel 123
Fuel Filters 123
Minimizing the Effect of Cold Weather on Diesel Engines 124
Operating in Cold Temperature Climates 124
Operating at High Altitude 125
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 125
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 126
Diesel Engine Oil Service Interval for Operation at High Altitude 126
Oil Filters 127
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 128
Water Quality for Mixing with Coolant Concentrate 129
Operating in Warm Temperature Climates 129
Testing Coolant Freeze Point 130
Disposing of Coolant 130
Alternative and Synthetic Lubricants 131
Hydraulic and Hydrostatic Oil 131
Hydrostatic Planetary Gear Case Oil 132
Multipurpose Extreme Pressure (EP) Grease 132
Lubricant Storage 132
Mixing of Lubricants 132
Maintenance—Periodic Maintenance 133
Engine Identification 133
Service Machine at Specified Intervals 135
Check Hour Meter Regularly 136
Fuel Tank 136
Raising and Blocking Machine 137
Raising Operator’s Station 138
Opening and Closing Engine Cover 138
Engine Side Panels—Remove and Install 139
Footwell Removal 140
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 140
Service Intervals 141
Required Parts 142
Maintenance Legend 143
Maintenance—As Required 145
Check and Clean Cooling Package 145
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 146
Check Fuel Tank Breather 146
Replace Primary and Secondary Engine Air Filter Elements 147
Check and Drain Primary Fuel Filter and Water Separator 148
Drain Water and Sediment From Fuel Tank 149
Check Accessory Drive Belt 149
Check and Adjust Steering Mistracking 150
Maintenance—Every 10 Hours or Daily 151
Check Engine Oil Level 151
Check Hydraulic Oil Level 152
Check Coolant Level 153
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 154
Maintenance—Initial Service-50 Hours 155
Drain and Refill Hydrostatic Planetary Gear Case Oil 155
Maintenance—Every 50 Hours 156
Check and Clean Dust Unloader Valve 156
Check Track Tension 157
Maintenance—Every 250 Hours 159
Take Engine Oil Sample 159
Maintenance—Every 500 Hours 160
Drain and Refill Engine Oil and Replace Filter 160
Replace Primary Fuel Filter and Water Separator 161
Replace Final Fuel Filter 162
Replace Hydraulic Oil Filter 162
Take Fluid Samples 163
Maintenance—Every 1000 Hours 164
Check Coolant Condition 164
Replace Fuel Tank Breather 164
Replace Hydraulic Oil Reservoir Breather 165
Drain and Refill Hydraulic Oil 166
Drain and Refill Hydrostatic Planetary Gear Case Oil 167
Maintenance—Every 1500 Hours 168
Check and Adjust Engine Valve Lash 168
Maintenance—Every 6000 Hours 169
Drain and Refill Cooling System 169
Miscellaneous—Machine 171
Clean Machine Regularly 171
Inspect and Clean Polycarbonate Windows 172
Bleed Fuel System 173
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 173
Do Not Service Control Valves, Cylinders, Pumps, or Motors 173
Precautions for Alternator and Regulator 173
Handling, Checking, and Servicing Batteries Carefully 174
Using Battery Charger 176
Using Booster Batteries—12-Volt System 178
Removing Battery 179
Replacing Battery 179
Welding on Machine 180
Keep Electronic Control Unit Connectors Clean 180
JDLink Machine Monitoring System (MMS)—If Equipped 180
Remove and Install Halogen Bulbs 181
Remove and Install Light-Emitting Diode (LED) Lights 182
Adding Rear Counterweights 183
Replacing Accessory Drive Belt 184
Replacing Seat Belt 184
Replacing Fuses 187
Replacing Air Heater Fuse 191
Track Sag General Information 191
Hardware Torque Specifications 191
Unified Inch Bolt and Screw Torque Values 192
Metric Bolt and Screw Torque Values 193
Miscellaneous—Operational Checkout 194
Operational Checkout 194
Miscellaneous—Troubleshooting 212
Troubleshooting Procedure 212
Engine 213
Electrical System 215
Hydraulic System 217
Miscellaneous—Machine Storage 219
Prepare Machine for Storage 219
Monthly Storage Procedure 220
Miscellaneous—Machine Numbers 221
Record Product Identification Number (PIN) 221
Record Engine Serial Number 221
Keep Proof of Ownership 221
Keep Machines Secure 221
Miscellaneous—Specifications 222
325G Machine Dimensions 222
325G Machine Specifications 224
325G Drain and Refill Capacities 225
Rated Operating Capacity 225
Pallet Fork Lift Chart 225
Eurasian Economic Union 226
Machine Design Life 226
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 44
Section 2-1 52
Section 2-2 77
Section 2-3 103
Section 2-4 112
Section 3-1 120
Section 3-2 133
Section 3-3 145
Section 3-4 151
Section 3-5 155
Section 3-6 156
Section 3-7 159
Section 3-8 160
Section 3-9 164
Section 3-10 168
Section 3-11 169
Section 4-1 171
Section 4-2 194
Section 4-3 212
Section 4-4 219
Section 4-5 221
Section 4-6 222

S.V 04/24