John Deere 325J Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere 325J Backhoe Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 325J Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): OMT255172_SZ
Language: English
Division: Construction
Product Lines: Backhoe Loaders
Publication Type: Operator’s Manuals
Associated Models: 325J
Series: J SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 325J Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety And Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Oils 21
Avoid High-Pressure Fluids 22
Work In Ventilated Area 22
Prevent Fires 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 24
Prepare for Emergencies 25
Clean Debris from Machine 25
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Avoid Backover Accidents 28
Avoid Machine Tipover 29
Add and Operate Attachments Safely 29
Use Special Care When Operating 29
Operating or Traveling On Public Roads 30
Inspect and Maintain ROPS 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Cooling System Safely 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Service Tires Safely 32
Safety—Safety Signs 34
Safety Signs 34
Replace Safety Signs 35
Operation—Operator’s Station 37
Pedals and Levers 37
Fire Extinguisher Location 37
Standard Display Monitor (SDM) 37
Standard Display Functions 38
Standard Display Monitor (SDM)—Normal Display 39
Standard Display Monitor (SDM) Main Menu 40
Standard Display Monitor (SDM) Main Menu—Codes 40
Standard Display Monitor (SDM) Main Menu—Monitor 41
Standard Display Monitor (SDM) Main Menu—Job Timer 41
Standard Display Monitor (SDM) Main Menu—Settings 41
Right-Side Console Functions 42
Controls—Steering Console 44
Engine Speed Control Knob 46
Horn Button 46
Defroster, Heater, and Air Conditioner Controls—If Equipped 46
Side Windows—Secondary Exits 47
Rear Windows 48
Adjusting Seat 48
Steering Wheel Tilt Lever 49
12-Volt Accessory Outlets 49
Operation—Operating The Machine 51
Inspect Machine Daily Before Starting 51
Check Instruments Before Starting 51
Engine Break-In Period 53
Starting the Engine 53
Starting Fluid—Cold Weather Start Aid 55
Engine Block Heater 56
Warm-Up 56
Cold Weather Warm-Up 56
Ride Control Operation—If Equipped 56
Driving the Machine 57
Cruise Control 58
Operating Stabilizers 59
Operating Boom Lock 59
Operating Swing Lock 60
Operating Swing Lock Pin 60
Operating Backhoe—Excavator Two-Lever Controls 61
Side Shifting the Backhoe Boom 61
Operating Extendible Dipperstick 62
Operating Extendible Dipperstick With Attachments 63
Operating Extendible Dipperstick Lock 63
Operating Backhoe Auxiliary Hydraulic Selective Flow Functions 64
Operating Backhoe Auxiliary Hydraulic Functions 66
Operating Loader 66
Operating Differential Lock 67
Operating Mechanical Front Wheel Drive (MFWD) 67
Operating in Water and Mud 67
Lifting 68
Parking the Machine 68
Lifting the Machine 69
Loading Machine on a Trailer 70
Towing 71
Maintenance—Machine 73
Diesel Fuel 73
Lubricity of Diesel Fuel 73
Handling and Storing Diesel Fuel 74
Biodiesel Fuel 74
Testing Diesel Fuel 76
Minimizing the Effect of Cold Weather on Diesel Engines 76
Alternative and Synthetic Lubricants 77
Diesel Engine Break-In Oil 78
Diesel Engine Oil — Tier 2 and Stage II 78
Diesel Engine Oil and Filter Service Intervals 79
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 80
Hydraulic Oil 81
Grease 81
Grease For Sideshift Frame and Stabilizer Leg Wear Strips 82
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 82
Drain Intervals for Diesel Engine Coolant 83
John Deere COOL-GARD™ II Coolant Extender 84
Supplemental Coolant Additives 84
Operating in Warm Temperature Climates 85
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 85
Testing Diesel Engine Coolant 86
Maintenance—Periodic Maintenance 88
Service Machine at Specified Intervals 88
Check Hour Meter Regularly 88
Prepare Machine for Maintenance 88
Loader Boom Service Lock 88
Opening and Closing Engine Hood 89
Fuel Tank 89
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 89
Service Intervals 90
Required Parts 92
Maintenance—As Required 94
Check Tire Pressure 94
Tire Inflation Pressures 94
Check Wheel Fasteners 97
Clean Cab Air Filters 97
Drain Water and Sediment from Water Separator 98
Clean or Replace Air Cleaner Elements 98
Grease MFWD Drive Shaft Splines 99
Grease Side-Shift Frame 99
Grease Stabilizer Leg Wear Strips 100
Check Auxiliary Water Separator Fuel Filter 100
Check Coolant 100
Maintenance—Every 10 Hours or Daily 102
Check Hydraulic Reservoir Oil Level 102
Check Engine Oil Level 102
Check Coolant Level 104
Grease Loader Pivots 104
Grease Multipurpose Bucket Pivots 105
Grease Backhoe Boom, Crowd Cylinders and Pivots 106
Grease Backhoe Bucket Cylinder and Pivots 106
Grease Backhoe Swing Cylinder and Pivots 107
Grease MFWD Front Axle and Universal Joints 107
Grease Front Axle Pivot Pin 108
Inspect Fuel Water Sediment Bowls 108
Maintenance—Every 50 Hours 109
Check Transmission Oil Level 109
Maintenance—Initial Service – 250 Hours 110
Change Engine Break-In Oil and Replace Filter 110
Maintenance—Every 250 Hours 111
Check MFWD Planetary Housing Oil 111
Check MFWD Axle Oil Level 111
Check Battery Electrolyte Level and Terminals 111
Check Rear Axle Oil Level 113
Take Engine Oil Sample 114
Maintenance—Every 500 Hours 115
Drain Fuel Tank Water and Sediment 115
Check Air Intake Hose 115
Check Boom-to-Dipperstick Pin Bolt Torque 115
Change Engine Oil and Replace Filter 115
Replace Fuel Filter 117
Clean Engine Crankcase Ventilation Tube 117
Replace Auxiliary Water Separator Fuel Filter 117
Take Fluid Samples 118
Maintenance—Every 1000 Hours 119
Replace Hydraulic Reservoir Breather 119
Replace Engine Air Cleaner Elements 119
Replace Cab Air Filters 120
Replace Hydraulic Oil Filter 121
Replace Fuel Breather 121
Change Transmission Oil and Replace Filter 121
Inspect Belt 122
Check Coolant 122
Maintenance—Every 2000 Hours 124
Adjust Engine Valve Lash (Clearance) 124
Inspect and Clean Hydraulic Reservoir Fill Screen 124
Change Hydraulic Reservoir Oil 124
Change MFWD Planetary Housing Oil 125
Change MFWD Front Axle Housing Oil 125
Change Rear Axle and Planetary Housing Oil 126
Maintenance—Every 6000 Hours 127
Draining the Cooling System 127
Filling the Cooling System 127
Miscellaneous—Machine 129
External Service Brake Inspection 129
Inspect Loader Boom Service Lock 129
Check and Adjust Backhoe Boom Lock 130
Inspecting and Cleaning Dusty Secondary and Primary Element 131
Check Receiver-Dryer 131
Checking Coolant Hoses and Radiator 132
Draining Fuel Filter Sediment 132
Do Not Service or Adjust Injection Nozzles or Injection Pump 133
Precautions for Alternator and Regulator 133
Using Battery Charger 133
Battery Disconnect Switch 134
Using Booster Batteries—12-Volt System 134
Handling, Checking and Servicing Batteries Carefully 135
Replacing Batteries 137
Removing Batteries 137
Replacing Fuses 138
Remove and Install Halogen Bulb 140
Checking Starting System 140
Changing Loader Buckets 141
Adding Front Counterweights 141
Changing Side-Shift Backhoe Stabilizer Feet 142
Adding Liquid Ballast to Front Tires 142
Welding on Machine 143
Checking Ride Control Accumulator—If Equipped 143
Discharge Ride Control System Hydraulic Pressure—If Equipped 145
Check Park Brake 145
Bleeding Fuel System 146
Brake Bleeding Procedure 146
Service Recommendations For Snap-To-Connect (STC®) Fittings 149
Toe-In Check and Adjust 150
Installing Teeth on Backhoe Bucket 151
Do Not Service Control Valves, Cylinders, Pumps or Motors 151
Keep ROPS Installed Properly 151
Hardware Torque Specifications 152
Unified Inch Bolt and Screw Torque Values 152
Metric Bolt and Screw Torque Values 153
Miscellaneous—Operational Checkout 155
Operational Checkout Procedure 155
Diagnostic Trouble Code Check 155
Key Switch Off, Engine Off Checks 155
Key Switch ON, Engine Off Checks 155
Key Switch On, Engine On 157
Cab System Checks 170
Miscellaneous—Troubleshooting 172
Troubleshooting Procedure 172
Engine 172
Electrical System 175
Steering System 180
Hydraulic System 180
Transmission 183
MFWD 183
Rear Axle 183
Air Conditioning 184
Miscellaneous—Storage 187
Prepare Machine for Storage 187
Monthly Storage Procedure 187
Miscellaneous—Machine Numbers 189
Record Product Identification Number (PIN) 189
Record Engine Serial Number 189
Record Transmission Serial Number 189
Record Rear Axle Housing Serial Number 189
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number 190
Keep Proof of Ownership 190
Keep Machines Secure 190
Miscellaneous—Specifications 192
Travel Speeds 192
Backhoe Loader Drain and Refill Capacities 192
325J Backhoe Loader Dimensions 192
325J Backhoe Loader Specifications 197
325J Backhoe Loader Weight 197
325J Buckets 197
325J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted) 198
325J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended) 198
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 31
Section 1-5 34
Section 2-1 37
Section 2-2 51
Section 3-1 73
Section 3-2 88
Section 3-3 94
Section 3-4 102
Section 3-5 109
Section 3-6 110
Section 3-7 111
Section 3-8 115
Section 3-9 119
Section 3-10 124
Section 3-11 127
Section 4-1 129
Section 4-2 155
Section 4-3 172
Section 4-4 187
Section 4-5 189
Section 4-6 192

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