John Deere 325K Backhoe Loader Operator’s Manual OMT304358 PDF

Description

John Deere 325K Backhoe Loader Operator’s Manual OMT304358 – PDF DOWNLOAD

• P/N: OMT304358_24
• Language: English
• Division: Construction
• Product Lines: Backhoe Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 325K
• Series: K SERIES
• Serial: PIN: 1T0325KX__C219607—234969
• For complete service information also see: PC11117, T305687

TABLE OF CONTENTS:

John Deere 325K Backhoe Loader Operator’s Manual OMT304358 – PDF DOWNLOAD

325K Backhoe Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
Technical Information Feedback Form 13
Contents 15
Safety—Safety And Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires, Clean Debris From Machine 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Avoid Machine Tipover and Machine Damage 30
Operating or Traveling On Public Roads 30
Inspect and Maintain ROPS 30
Add and Operate Attachments Safely 31
Use Special Care When Operating 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Service Tires Safely 34
Safety—Safety Signs 35
Safety Signs 35
Safety Signs—Backhoe Coupler—If Equipped 40
Operation—Operator’s Station 42
Fire Extinguisher Mounting Location 42
Sealed Switch Module (SSM) 43
Security System 44
Right Console Functions 46
Dome Light Operation 47
Steering Console Controls 47
Engine Speed Control Knob 48
Defroster, Heater, and Air Conditioner Controls—If Equipped 49
Seat Controls 49
Steering Wheel Tilt Lever 51
Accessory Power Outlets 51
Opening Windows 52
Loader Controls 53
Backhoe Controls—Manual Control Machines 53
Operation—Monitor Operation 54
Standard Display Monitor (SDM) 54
Standard Display Monitor (SDM)—Normal Display 56
Standard Display Monitor (SDM)—Display Messages 57
Standard Display Monitor (SDM)—Main Menu 58
Standard Display Monitor (SDM)—Main Menu—Operation 58
Standard Display Monitor (SDM)—Main Menu—Operation—Job Timer 59
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery (If Equipped) 59
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Software Update (If Equipped) 60
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Delivery Settings (If Equipped) 60
Standard Display Monitor (SDM)—Main Menu—Diagnostics 61
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Codes 61
Standard Display Monitor (SDM)—Main Menu—Setup 62
Standard Display Monitor (SDM)—Main Menu—Setup—Monitor 62
Standard Display Monitor (SDM)—Main Menu—Setup—Wiper Delay 63
Standard Display Monitor (SDM)—Main Menu—Setup—MFWD Braking 63
Standard Display Monitor (SDM)—Main Menu—Setup—Security 63
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Configuration 64
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Manage PINs 65
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Shutdown 66
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Idle 66
Operation—Operating The Machine 67
Before Starting Work 67
Inspect Machine Daily Before Starting 67
Check Instruments Before Starting 68
Automatic Recall of Stored Functions and Settings 69
Engine Break-In Period 69
Starting the Engine 70
Cold Start Aid—Starting Fluid (If Equipped) 71
Cold Start Aid—Engine Block Heater—If Equipped 72
Engine Warm-Up 72
Cold Weather Engine Warm-Up 72
Driving the Machine 73
Ride Control Operation—If Equipped 74
Auto-Shutdown Operation 75
Stabilizer Operation 75
Boom Lock Operation 76
Swing Lock Operation 76
Backhoe Boom Sideshift Operation 77
Backhoe Operation—Two-Lever Controls—Excavator Pattern 78
Auto-Idle Operation—Backhoe Functions Only 78
Extendable Dipperstick Operation 79
Extendable Dipperstick Operation With Attachments 79
Extendable Dipperstick Lock Operation 80
Backhoe Auxiliary Hydraulic Selective Flow Operation—If Equipped 81
Backhoe Auxiliary Hydraulics Operation—If Equipped 82
Backhoe Hydraulic Thumb Operation—If Equipped 83
Backhoe Coupler Operation—If Equipped 84
Loader Operation 85
Loader Clutch Disconnect Operation 85
Differential Lock Operation 86
Mechanical Front Wheel Drive (MFWD) Operation—If Equipped 87
Operating in Water and Mud 87
Lifting Objects 88
Parking Machine 89
Lifting Machine 90
Loading Machine Onto Trailer 91
Towing 91
Maintenance—Machine 93
Diesel Fuel 93
Lubricity of Diesel Fuel 93
Handling and Storing Diesel Fuel 94
Biodiesel Fuel 95
Testing Diesel Fuel 96
Minimizing the Effect of Cold Weather on Diesel Engines 97
John Deere Break-In Plus™ Engine Oil 98
Diesel Engine Oil 98
Engine Oil and Filter Service Intervals 99
Alternative and Synthetic Lubricants 99
Hydraulic Oil 100
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 101
Grease 101
Grease For Sideshift Frame and Stabilizer Leg Wear Strips 101
Lubricant Storage 102
Mixing of Lubricants 102
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 103
Drain Intervals for Diesel Engine Coolant 104
John Deere COOL-GARD™ II Coolant Extender 104
Supplemental Coolant Additives 104
Operating in Warm Temperature Climates 105
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 105
Testing Diesel Engine Coolant 106
Disposing of Coolant 106
Maintenance—Periodic Maintenance 107
Service Machine at Specified Intervals 107
Check Hour Meter Regularly 107
Prepare Machine for Maintenance 107
Fuel Tank 108
Loader Boom Service Lock 108
Opening and Closing Engine Hood 109
Battery Disconnect—If Equipped 109
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 110
Maintenance Legend 111
Service Intervals 112
Required Parts 114
Maintenance—As Required 115
Check Coolant 115
Inspect Tires and Check Pressure 116
Tire Pressures 117
Check Wheel Fasteners 118
Clean Cab Fresh Air and Recirculation Filters—If Equipped 118
Drain Water and Sediment from Fuel Filters 119
Clean or Replace Air Cleaner Elements 120
Inspect and Clean Cooling System 121
Lubricate Non-Powered Front Wheel Bearings—If Equipped 123
Lubricate Sideshift Frame 123
Lubricate Stabilizer Leg Wear Strips 123
Maintenance—Every 10 Hours or Daily 124
Check Coolant Level 124
Check Hydraulic Reservoir Oil Level 124
Check Engine Oil Level 125
Inspect Fuel Water Sediment Bowls 125
Lubricate Loader Pivots 127
Lubricate Front Axle Pivot Pin 127
Lubricate Stabilizer Pivots and Cylinder Pins 128
Lubricate Backhoe Boom, Crowd Cylinders and Pivots 128
Lubricate Backhoe Coupler Mechanical Jack—If Equipped 129
Lubricate Backhoe Bucket Cylinder and Pivots 129
Lubricate Backhoe Swing Cylinder and Pivots 130
Lubricate MFWD Front Axle and Universal Joints—If Equipped 130
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped 130
Lubricate Multipurpose Bucket Pivots—If Equipped 131
Maintenance—Every 250 Hours 132
Take Engine Oil Sample 132
Check MFWD Planetary Housing Oil—If Equipped 132
Check MFWD Axle Oil Level—If Equipped 132
Check Battery Electrolyte Level and Terminals 133
Check Rear Axle Oil Level 135
Check Transmission Oil Level 135
Lubriacte MFWD Drive Shaft Splines—If Equipped 135
Maintenance—Every 500 Hours 136
Take Fluid Samples 136
Check Air Intake Hose 136
Check Boom-to-Dipperstick Pin Bolt Torque 136
Drain Fuel Tank Water and Sediment 136
Change Engine Oil and Replace Filter 137
Replace Primary and Final Fuel Filters 138
Clean Engine Crankcase Ventilation Tube 139
Maintenance—Every 1000 Hours 140
Check Coolant 140
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 141
Change Transmission Oil and Replace Filter 142
Replace Hydraulic Oil Filter 143
Replace Cab Fresh Air and Recirculation Filters—If Equipped 143
Replace Hydraulic Reservoir Breather 144
Replace Fuel Breather 145
Replace Engine Air Cleaner Elements 145
Inspect Belt 146
Maintenance—Every 2000 Hours 147
Change MFWD Planetary Housing Oil—If Equipped 147
Change MFWD Front Axle Housing Oil—If Equipped 147
Change Rear Axle and Planetary Housing Oil 148
Inspect and Clean Hydraulic Reservoir Fill Screen 148
Change Hydraulic Reservoir Oil 149
Maintenance—Every 3000 Hours 150
Adjust Engine Valve Lash (Clearance) 150
Maintenance—Every 6000 Hours 151
Draining the Cooling System 151
Filling the Cooling System 152
Miscellaneous—Machine 153
Changing Loader Buckets 153
Changing Sideshift Backhoe Stabilizer Feet 153
Check and Adjust Backhoe Boom Lock 154
Check Receiver-Dryer 154
Checking Coolant Hoses and Radiator 155
Checking Ride Control Accumulator—If Equipped 156
Checking Starting System 156
Discharge Ride Control System Hydraulic Pressure—If Equipped 157
Inspect Loader Boom Service Lock 157
Installing Teeth on Backhoe Bucket 158
Replacing Bucket Teeth—TK Series 158
Service Recommendations For Snap-To-Connect (STC®) Fittings 159
Toe-In Check and Adjust 160
Steering Angle Check and Adjust 161
Adding Front Counterweights 162
Adding Liquid Ballast to Front Tires 163
Fuel System Bleed Procedure 163
Service Brake Bleed Procedure 164
Do Not Service Control Valves, Cylinders, Pumps, or Motors 165
Precautions for Alternator and Regulator 166
Handling, Checking and Servicing Batteries Carefully 167
Using Battery Charger 168
Using Booster Batteries—12-Volt System 170
Removing Batteries 170
Replacing Batteries 171
Welding On Machine 171
Welding Near Electronic Control Units 172
Keep Electronic Control Unit Connectors Clean 172
Replacing Fuses 173
Check Park Brake 176
External Service Brake Inspection 177
Keep ROPS Installed Properly 178
Remove and Install Halogen Bulb 178
Hardware Torque Specifications 178
Unified Inch Bolt and Screw Torque Values 179
Metric Bolt and Screw Torque Values 180
Miscellaneous—Operational Checkout 181
Operational Checkout Procedure 181
Miscellaneous—Troubleshooting 202
Troubleshooting Procedure 202
Engine 203
Electrical System 207
Hydraulic System 212
Steering System 214
Power Train 215
MFWD 216
Rear Axle 217
Air Conditioning 218
Miscellaneous—Storage 219
Prepare Machine for Storage 219
Monthly Storage Procedure 219
Miscellaneous—Machine Numbers 221
Record Product Identification Number (PIN) 221
Record Engine Serial Number 221
Record Transmission Serial Number 221
Record Rear Axle Housing Serial Number 222
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped 222
Keep Proof of Ownership 222
Keep Machines Secure 222
Miscellaneous—Specifications 223
325K Backhoe Loader Engine Specifications 223
Travel Speeds 223
Backhoe Loader Drain and Refill Capacities 224
325K Backhoe Loader Dimensions 225
325K Backhoe Loader Weight 227
325K Buckets 227
325K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Retracted) 227
325K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Extended) 228
Page Number 19
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 32
Section 1-5 35
Section 2-1 42
Section 2-2 54
Section 2-3 67
Section 3-1 93
Section 3-2 107
Section 3-3 115
Section 3-4 124
Section 3-5 132
Section 3-6 136
Section 3-7 140
Section 3-8 147
Section 3-9 150
Section 3-10 151
Section 4-1 153
Section 4-2 181
Section 4-3 202
Section 4-4 219
Section 4-5 221
Section 4-6 223

S.V 04/24