John Deere 325SK Backhoe Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 325SK Backhoe Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 325SK Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): OMT328142_SZ
Language: English
Division: Construction
Product Lines: Backhoe Loaders
Publication Type: Operator’s Manuals
Associated Models: 325SK
Series: K SERIES
Serial: PIN: 1T0325SK_ _C235589—
Additional Information: For complete service information also see: T305687, PC11116

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 325SK Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Contents 21
Safety—Safety And Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Avoid Unauthorized Machine Modifications 27
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 27
Avoid High-Pressure Oils 28
Work In Ventilated Area 28
Prevent Fires 29
Prevent Battery Explosions 29
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 31
Clean Debris from Machine 31
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Prevent Unintended Machine Movement 33
Prevent Unintended Machine Movement—If Equipped With Pilot Controls 33
Avoid Work Site Hazards 34
Keep Riders Off Machine 34
Avoid Backover Accidents 35
Avoid Machine Tipover 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Use Special Care When Operating 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Service Tires Safely 39
Safety—Safety Signs 41
Safety Signs 41
Safety Signs—Backhoe Coupler—If Equipped 46
Operation—Operator’s Station 48
Fire Extinguisher Mounting Location 48
Sealed Switch Module (SSM) 48
Security System 50
Right Console Functions 52
Dome Light Operation 54
Steering Console Controls 54
Pilot Enable Switch—If Equipped 55
Engine Speed Control Knob 55
Defroster, Heater, and Air Conditioner Controls—If Equipped 56
Seat Controls 57
Steering Wheel Tilt Lever 58
Accessory Power Outlets 58
Opening Windows 58
Loader Controls 59
Backhoe Controls 60
Operation—Monitor Operation 61
Standard Display Monitor (SDM) 61
Standard Display Monitor (SDM)—Normal Display 63
Standard Display Monitor (SDM)—Display Messages 63
Standard Display Monitor (SDM)—Main Menu 65
Standard Display Monitor (SDM)—Main Menu—Operation 65
Standard Display Monitor (SDM)—Main Menu—Operation—Job Timer 66
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery (If Equipped) 66
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Software Update (If Equipped) 66
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Delivery Settings (If Equipped) 67
Standard Display Monitor (SDM)—Main Menu—Diagnostics 67
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Codes 68
Standard Display Monitor (SDM)—Main Menu—Setup 68
Standard Display Monitor (SDM)—Main Menu—Setup—Monitor 69
Standard Display Monitor (SDM)—Main Menu—Setup—Wiper Delay 69
Standard Display Monitor (SDM)—Main Menu—Setup—MFWD Braking 70
Standard Display Monitor (SDM)—Main Menu—Setup—Security 70
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Configuration 70
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Manage PINs 71
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Shutdown 71
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Idle 72
Standard Display Monitor (SDM)—Main Menu—Setup—Loader Aux Speed 72
Operation—Operating The Machine 73
Before Starting Work 73
Inspect Machine Daily Before Starting 73
Check Instruments Before Starting 73
Automatic Recall of Stored Functions and Settings 75
Engine Break-In Period 75
Starting the Engine 75
Cold Start Aid—Starting Fluid (If Equipped) 76
Cold Start Aid—Engine Block Heater—If Equipped 78
Engine Warm-Up 78
Cold Weather Engine Warm-Up 78
Driving the Machine 78
Ride Control Operation—If Equipped 81
Pilot Control Operation—If Equipped 82
Service ADVISOR™ Remote (SAR) Software Delivery Process—If Equipped 83
Auto-Shutdown Operation 83
Stabilizer Operation 83
Boom Lock Operation 84
Swing Lock Operation 84
Backhoe Boom Sideshift Operation 85
Backhoe Operation—Pilot Controls—Backhoe Pattern 86
Backhoe Operation—Pilot Controls—Excavator Pattern 87
Auto-Idle Operation—Backhoe Functions Only 88
Extendable Dipperstick Operation 89
Extendable Dipperstick Operation With Attachments 90
Extendable Dipperstick Lock Operation 91
Backhoe Auxiliary Hydraulic Selective Flow Operation—If Equipped 92
Backhoe Auxiliary Hydraulics Operation—If Equipped 93
Backhoe Hydraulic Thumb Operation—If Equipped 93
Backhoe Coupler Operation—If Equipped 94
Loader Operation 96
Loader Clutch Disconnect Operation 96
Loader Auxiliary Hydraulic Operation 97
Differential Lock Operation 99
Mechanical Front Wheel Drive (MFWD) Operation—If Equipped 100
Operating in Water and Mud 101
Lifting Objects 101
Parking Machine 101
Lifting Machine 103
Loading Machine Onto Trailer 103
Towing 104
Maintenance—Machine 106
Diesel Fuel 106
Lubricity of Diesel Fuel 106
Handling and Storing Diesel Fuel 106
Biodiesel Fuel 107
Testing Diesel Fuel 109
Minimizing the Effect of Cold Weather on Diesel Engines 109
John Deere Break-In Plus™ Engine Oil 110
Diesel Engine Oil 111
Engine Oil and Filter Service Intervals 112
Alternative and Synthetic Lubricants 113
Hydraulic Oil 113
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 114
Grease 115
Grease For Sideshift Frame and Stabilizer Leg Wear Strips 115
Lubricant Storage 115
Mixing of Lubricants 116
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 116
Drain Intervals for Diesel Engine Coolant 117
John Deere COOL-GARD™ II Coolant Extender 118
Supplemental Coolant Additives 118
Operating in Warm Temperature Climates 119
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 119
Testing Diesel Engine Coolant 120
Disposing of Coolant 121
Maintenance—Periodic Maintenance 122
Service Machine at Specified Intervals 122
Check Hour Meter Regularly 122
Prepare Machine for Maintenance 122
Fuel Tank 122
Loader Boom Service Lock 123
Opening and Closing Engine Hood 124
Battery Disconnect—If Equipped 124
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 124
Maintenance Legend 125
Service Intervals 126
Required Parts 129
Maintenance—As Required 130
Check Coolant 130
Inspect Tires and Check Pressure 131
Tire Pressures 131
Check Wheel Fasteners 134
Clean Cab Fresh Air and Recirculation Filters—If Equipped 134
Drain Water and Sediment from Fuel Filters 135
Clean or Replace Air Cleaner Elements 136
Inspect and Clean Cooling System 136
Lubricate Non-Powered Front Wheel Bearings—If Equipped 138
Lubricate Sideshift Frame 139
Lubricate Stabilizer Leg Wear Strips 139
Maintenance—Every 10 Hours or Daily 140
Check Coolant Level 140
Check Hydraulic Reservoir Oil Level 140
Check Engine Oil Level 140
Inspect Fuel Water Sediment Bowls 141
Lubricate Loader Pivots 142
Lubricate Front Axle Pivot Pin 143
Lubricate Stabilizer Pivots and Cylinder Pins 143
Lubricate Backhoe Boom, Crowd Cylinders and Pivots 144
Lubricate Backhoe Coupler Mechanical Jack—If Equipped 144
Lubricate Backhoe Bucket Cylinder and Pivots 145
Lubricate Backhoe Swing Cylinder and Pivots 145
Lubricate MFWD Front Axle and Universal Joints—If Equipped 146
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped 146
Lubricate Multipurpose Bucket Pivots—If Equipped 146
Maintenance—Every 250 Hours 148
Take Engine Oil Sample 148
Check MFWD Planetary Housing Oil—If Equipped 148
Check MFWD Axle Oil Level—If Equipped 148
Check Battery Electrolyte Level and Terminals 148
Check Rear Axle Oil Level 150
Check Transmission Oil Level 151
Lubriacte MFWD Drive Shaft Splines—If Equipped 151
Maintenance—Every 500 Hours 152
Take Fluid Samples 152
Check Air Intake Hose 152
Check Boom-to-Dipperstick Pin Bolt Torque 152
Drain Fuel Tank Water and Sediment 152
Change Engine Oil and Replace Filter 153
Replace Primary and Final Fuel Filters 153
Clean Engine Crankcase Ventilation Tube 155
Maintenance—Every 1000 Hours 156
Check Coolant 156
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 156
Change Transmission Oil and Replace Filter 158
Replace Hydraulic Oil Filter 158
Replace Cab Fresh Air and Recirculation Filters—If Equipped 159
Replace Hydraulic Reservoir Breather 160
Replace Fuel Breather 160
Replace Engine Air Cleaner Elements 161
Inspect Belt 161
Maintenance—Every 2000 Hours 163
Change MFWD Planetary Housing Oil—If Equipped 163
Change MFWD Front Axle Housing Oil—If Equipped 163
Change Rear Axle and Planetary Housing Oil 164
Inspect and Clean Hydraulic Reservoir Fill Screen 164
Change Hydraulic Reservoir Oil 165
Maintenance—Every 3000 Hours 166
Adjust Engine Valve Lash (Clearance) 166
Maintenance—Every 6000 Hours 167
Draining the Cooling System 167
Filling the Cooling System 167
Miscellaneous—Machine 169
Changing Loader Buckets 169
Changing Sideshift Backhoe Stabilizer Feet 170
Adjust Stabilizer Leg 170
Check and Adjust Backhoe Boom Lock 170
Check Receiver-Dryer 172
Checking Coolant Hoses and Radiator 172
Checking Ride Control Accumulator—If Equipped 172
Checking Starting System 173
Discharge Pilot Control System Hydraulic Pressure—If Equipped 174
Discharge Ride Control System Hydraulic Pressure—If Equipped 175
Inspect Loader Boom Service Lock 175
Installing Teeth on Backhoe Bucket 175
Replacing Bucket Teeth—TK Series 176
Lowering Boom Without Electrical Power—For Machines With Pilot Controls 177
Service Recommendations For Snap-To-Connect (STC®) Fittings 178
Toe-In Check and Adjust 180
Steering Angle Check and Adjust 182
Adding Front Counterweights 182
Adding Liquid Ballast to Front Tires 183
Pilot Control Wrist Rest Adjustment—If Equipped 183
Fuel System Bleed Procedure 184
Service Brake Bleed Procedure 184
Do Not Service Control Valves, Cylinders, Pumps, or Motors 186
Precautions for Alternator and Regulator 186
Handling, Checking and Servicing Batteries Carefully 187
Using Battery Charger 189
Using Booster Batteries—12-Volt System 189
Removing Batteries 190
Replacing Batteries 190
Welding On Machine 191
Welding Near Electronic Control Units 191
Keep Electronic Control Unit Connectors Clean 191
Replacing Fuses 191
Check Park Brake 193
External Service Brake Inspection 194
Keep ROPS Installed Properly 195
JDLink™ Machine Monitoring System (MMS)—If Equipped 196
Remove and Install Halogen Bulb 196
Hardware Torque Specifications 196
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Operational Checkout 199
Operational Checkout Procedure 199
Diagnostic Trouble Code Check 199
Switched Power OFF, Engine OFF Checks 199
Switched Power ON, Engine OFF Checks 201
Switched Power ON, Engine ON Checks 206
Miscellaneous—Troubleshooting 223
Troubleshooting Procedure 223
Engine 223
Electrical System 227
Hydraulic System 232
Steering System 235
Power Train 235
MFWD 237
Rear Axle 237
Air Conditioning 238
Software Update—If Equipped 239
Miscellaneous—Storage 240
Prepare Machine for Storage 240
Monthly Storage Procedure 240
Miscellaneous—Machine Numbers 242
Record Product Identification Number (PIN) 242
Record Engine Serial Number 242
Record Transmission Serial Number 242
Record Rear Axle Housing Serial Number 242
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped 243
Keep Proof of Ownership 243
Keep Machines Secure 243
Miscellaneous—Specifications 244
325SK Backhoe Loader Engine Specifications 244
Travel Speeds 244
Backhoe Loader Drain and Refill Capacities 244
325SK Backhoe Loader Dimensions 245
325SK Backhoe Loader Weight 248
325SK Buckets 248
325SK Backhoe Loader Lifting Capacities—Extendable Dipperstick (Retracted) 248
325SK Backhoe Loader Lifting Capacities—Extendable Dipperstick (Extended) 249
Page Number 21
Section 1-1 25
Section 1-2 26
Section 1-3 33
Section 1-4 38
Section 1-5 41
Section 2-1 48
Section 2-2 61
Section 2-3 73
Section 3-1 106
Section 3-2 122
Section 3-3 130
Section 3-4 140
Section 3-5 148
Section 3-6 152
Section 3-7 156
Section 3-8 163
Section 3-9 166
Section 3-10 167
Section 4-1 169
Section 4-2 199
Section 4-3 223
Section 4-4 240
Section 4-5 242
Section 4-6 244

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