John Deere 330G & 332G Skid Steer Operation Manual PDF

Description

John Deere 330G & 332G Skid Steer Loader Operator’s Manual OMT394558X19 – PDF DOWNLOAD

• P/N: OMT394558X19_04
• Language: English
• Division: Construction
• Product Lines: Skid Steers
• Publication Type: Operator’s Manuals
• Associated Models: 330G, 332G
• Serial:
  • 1T0330G_ _ _E314413—387237
  • 1T0332G_ _ _E314413—387237

TABLE OF CONTENTS:

John Deere 330G & 332G Skid Steer Loader Operator’s Manual OMT394558X19 – PDF DOWNLOAD

330G and 332G Skid Steer Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
Prevent Fires 30
High Debris Applications 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Heated and Ventilated Operator’s Seat 35
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Avoid Power Lines 37
Keep Riders Off Machine 37
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Service Tires Safely 43
Handle Cab Door Safely 44
Use Proper Lifting Equipment 44
Clean Exhaust Filter Safely 45
Safety—Safety Signs and Other Instructions 46
Safety Signs and Other Instructions 46
Operation—Operator’s Station 56
Machine Control 56
Control Panel-Keyless Start 58
Sealed Switch Module (SSM) 60
Using the Seat Belt 61
Gauges and Indicators 63
Interlocking Seat Bar 64
Handle Cab Door Safely—If Equipped 65
Cab Door—If Equipped 65
Side Windows—If Equipped 68
Top Window 68
Rear Window (Alternative Exit) 69
Secondary Alternative Exit 69
Fire Extinguisher Location 72
12-Volt Power Outlet 72
Windshield Wiper and Washer 73
Heating/Defrosting Controls—If Equipped 73
Air Conditioner Controls—If Equipped 74
Operator Seat 74
Dome Light 76
Radio—If Equipped 77
Horn Button 80
Rear Camera—If Equipped 81
Operation—Operating the Machine 82
Before Starting Work 82
Operator Ability 82
Inspect Machine Daily Before Starting 83
Service ADVISOR™ Remote (SAR) Software Delivery Process 84
Entering and Exiting Skid Steer Loader 85
Engine Break-In Period 85
Starting the Engine 86
Cold Weather Starting 87
Engine Block Heater—If Equipped 87
Engine Speed Control 88
Stopping the Engine 89
Exhaust Filter 90
Boom Lock 92
Boom Release 92
Steering—EH Controls 93
Operating Boom—EH Controls 94
Operating Bucket—EH Controls 97
Joystick Performance Package—If Equipped 101
Transmission Response Rate (Travel and Steer)—If Equipped 101
Switchable Controls—If Equipped 102
Hydraulic Response Rate (Boom and Bucket)—If Equipped 102
Creep Mode—If Equipped 103
Attachment Mounting System—Quik-Tatch™ 104
Auto-Idle 106
Connecting and Disconnecting Auxiliary Hydraulics 106
Operating Auxiliary Hydraulics 108
Hydraulic System Pressure Release—EH Controls 109
Boom Performance Package—If Equipped 110
Boom Height Kickout (BHKO)—If Equipped 110
Return-to-Dig (RTD)—If Equipped 111
Return-to-Carry (RTC)—If Equipped 112
Onboard Grade Indicator—If Equipped 113
Self Leveling Hydraulics—If Equipped 113
Ride Control—If Equipped 115
Dozer Mode—If Equipped 116
High Flow Hydraulics—If Equipped 116
Two-Speed Operation 116
Parking the Machine 117
Loading Machine on a Trailer 118
Operation—Monitor Operation 119
Engagement and Monitor Unit (EMU) 119
Main Menu (EMU) 120
Auxiliary Hydraulic Override—If Equipped (EMU) 120
Exhaust Filter (EMU) 121
Exhaust Filter Auto Cleaning (EMU) 121
Exhaust Filter Parked Cleaning (EMU) 122
Courtesy Lighting (EMU) 122
Fan Reverse Interval (EMU) 123
Codes (EMU) 123
Monitor (EMU) 123
Job Timer (EMU) 124
Auto-Idle (EMU) 124
Anti-Theft—If Equipped (EMU) 124
Manual Tracking—If Equipped (EH Only) (EMU) 126
Grade Control (EMU) 126
Owner Controls 127
ISO Hand and Foot Controls—If Equipped (EH Only) (EMU) 127
Software Delivery (EMU) 128
Auto-Shutdown 128
Maintenance—Machine 129
Required Emission-Related Information 129
Diesel Fuel 129
Diesel Fuel Specifications 129
Lubricity of Diesel Fuel 130
Handling and Storing Diesel Fuel 130
Biodiesel Fuel 131
Testing Diesel Fuel 132
Fuel Filters 132
Minimizing the Effect of Cold Weather on Diesel Engines 133
Operating in Cold Temperature Climates 133
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 134
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 135
Diesel Engine Oil Service Interval for Operation at High Altitude 135
Oil Filters 136
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 137
Water Quality for Mixing with Coolant Concentrate 138
Operating in Warm Temperature Climates 138
Testing Coolant Freeze Point 139
Disposing of Coolant 139
Alternative and Synthetic Lubricants 140
Hydraulic and Hydrostatic Oil 140
Chain Case Oil 141
Multipurpose Extreme Pressure (EP) Grease 141
Lubricant Storage 142
Mixing of Lubricants 142
Maintenance—Periodic Maintenance 143
Service Machine at Specified Intervals 143
Check Hour Meter Regularly 143
Fuel Tank 143
Raising and Blocking Machine 144
Raising Operator’s Station 145
Opening and Closing Engine Cover 145
Engine Side Panels—Remove and Install 146
Footwell Removal 148
Footwell Cleanout 148
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 149
Service Intervals 150
Required Parts 151
Maintenance—As Required 152
Check and Clean Cooling Package 152
Check Tire Pressure 153
Check Wheel Lug Nut Torque 154
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 154
Replace Primary and Secondary Engine Air Filter Elements 155
Check and Drain Primary Fuel Filter and Water Separator 156
Drain Water and Sediment From Fuel Tank 157
Check Accessory Drive Belt 158
Check and Adjust Steering Mistracking 158
Service Exhaust Filter 159
Clean and Tighten Battery Terminals 159
Maintenance—Every 10 Hours or Daily 160
Check Engine Oil Level 160
Check Hydraulic Oil Level 161
Check Coolant Level 161
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 162
Maintenance—Every 50 Hours 163
Check and Clean Dust Unloader Valve 163
Maintenance—Every 250 Hours 164
Take Engine Oil Sample 164
Maintenance—Every 500 Hours 165
Drain and Refill Engine Oil and Replace Filter 165
Replace Primary Fuel Filter and Water Separator 166
Replace Final Fuel Filter 167
Replace Hydraulic Oil Reservoir Breather 167
Check Chain Case Oil Level 168
Take Fluid Samples 168
Maintenance—Every 1000 Hours 169
Check Coolant Condition 169
Replace Fuel Tank Breather 169
Drain and Refill Hydraulic Oil and Replace Filter Elements 170
Drain and Refill Chain Case Oil 172
Maintenance—Every 1500 Hours 173
Check and Adjust Engine Valve Lash 173
Maintenance—Every 6000 Hours 174
Drain and Refill Cooling System 174
Miscellaneous—Machine 177
Clean Machine Regularly 177
Inspect and Clean Polycarbonate Windows 178
Inspect Seat Belt 178
Replacing Seat Belt 180
Bleed Fuel System 183
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 183
Do Not Service Control Valves, Cylinders, Pumps, or Motors 183
Precautions for Alternator and Regulator 184
Handling, Checking, and Servicing Batteries Carefully 185
Using Battery Charger 186
Using Booster Batteries—12-Volt System 188
Removing Battery 189
Replacing Battery 189
Welding on Machine 190
Keep Electronic Control Unit Connectors Clean 190
JDLink Machine Monitoring System (MMS)—If Equipped 190
Remove and Install Halogen Bulbs 191
Remove and Install Light-Emitting Diode (LED) Lights 192
Adding Rear Counterweights 193
Replacing Accessory Drive Belt 194
Replacing Fuses 195
Replacing Glow Plug Fuse 198
Hardware Torque Specifications 198
Unified Inch Bolt and Screw Torque Values 199
Metric Bolt and Screw Torque Values 200
Miscellaneous—Operational Checkout 201
Operational Checkout 201
Miscellaneous—Troubleshooting 220
Troubleshooting Procedure 220
Engine 221
Electrical System 223
Hydraulic System 225
Miscellaneous—Machine Storage 227
Prepare Machine for Storage 227
Monthly Storage Procedure 228
Miscellaneous—Machine Numbers 229
Record Product Identification Number (PIN) 229
Record Engine Serial Number 229
Keep Proof of Ownership 229
Keep Machines Secure 229
Miscellaneous—Specifications 230
330G Machine Dimensions 230
330G Machine Specifications 232
330G Drain and Refill Capacities 233
332G Machine Dimensions 234
332G Machine Specifications 236
332G Drain and Refill Capacities 237
Rated Operating Capacity 237
Pallet Fork Lift Chart 237
Eurasian Economic Union 238
Machine Design Life 238
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 46
Section 2-1 56
Section 2-2 82
Section 2-3 119
Section 3-1 129
Section 3-2 143
Section 3-3 152
Section 3-4 160
Section 3-5 163
Section 3-6 164
Section 3-7 165
Section 3-8 169
Section 3-9 173
Section 3-10 174
Section 4-1 177
Section 4-2 201
Section 4-3 220
Section 4-4 227
Section 4-5 229
Section 4-6 230

S.V 04/24