John Deere 331G & 333G Loader Operator’s Manual OMT362754X19 PDF

Description

John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD

• P/N: OMT362754X19_04
• • Language: English
  • Division: Construction
  • Product Lines: Skid Steers
  • Publication Type: Operator’s Manuals
  • Associated Models: 331G, 333G
  • Serial:
    • 1T0331G_ _ _F300253—
    • 1T0333G_ _ _F300253—

TABLE OF CONTENTS:

John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT362754X19 – PDF DOWNLOAD

331G and 333G Compact Track Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 10
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
Prevent Fires 30
High Debris Applications 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Heated and Ventilated Operator’s Seat 35
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Avoid Power Lines 37
Keep Riders Off Machine 37
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Handle Cab Door Safely 43
Use Proper Lifting Equipment 44
Clean Exhaust Filter Safely 45
Safety—Safety Signs and Other Instructions 46
Safety Signs and Other Instructions 46
Operation—Operator’s Station 56
Machine Control 56
Control Panel-Keyless Start 58
Sealed Switch Module (SSM) 60
Using the Seat Belt 61
Gauges and Indicators 63
Interlocking Seat Bar 64
Handle Cab Door Safely—If Equipped 65
Cab Door—If Equipped 65
Side Windows—If Equipped 68
Top Window 68
Rear Window (Alternative Exit) 69
Secondary Alternative Exit 69
Fire Extinguisher Location 72
12-Volt Power Outlet 72
Windshield Wiper and Washer 73
Heating/Defrosting Controls—If Equipped 73
Air Conditioner Controls—If Equipped 74
Operator Seat 74
Dome Light 76
Radio—If Equipped 77
Horn Button 80
Rear Camera—If Equipped 81
Operation—Operating the Machine 82
Before Starting Work 82
Operator Ability 82
Inspect Machine Daily Before Starting 83
Service ADVISOR™ Remote (SAR) Software Delivery Process 84
Entering and Exiting Compact Track Loader 85
Engine Break-In Period 85
Starting the Engine 86
Required Machine Stop Warning 86
Selective Catalytic Reduction (SCR) System Overview 88
US EPA Qualified Emergency Use — SCR Derate Override Option 89
EU Qualified Emergency Use — SCR Derate Override Option 90
Cold Weather Starting 91
Engine Block Heater—If Equipped 91
Engine Speed Control 92
Stopping the Engine 93
Exhaust Filter 94
Boom Lock 96
Boom Release 96
Steering—EH Controls 97
Operating Boom—EH Controls 98
Operating Bucket—EH Controls 101
Joystick Performance Package—If Equipped 105
Transmission Response Rate (Travel and Steer)—If Equipped 105
Switchable Controls—If Equipped 106
Hydraulic Response Rate (Boom and Bucket)—If Equipped 106
Creep Mode—If Equipped 107
Attachment Mounting System—Quik-Tatch™ 108
Auto-Idle 110
Connecting and Disconnecting Auxiliary Hydraulics 110
Operating Auxiliary Hydraulics 112
Hydraulic System Pressure Release—EH Controls 113
Boom Performance Package—If Equipped 114
Boom Height Kickout (BHKO)—If Equipped 114
Return-to-Dig (RTD)—If Equipped 115
Return-to-Carry (RTC)—If Equipped 116
Onboard Grade Indicator—If Equipped 117
Self Leveling Hydraulics—If Equipped 117
Ride Control—If Equipped 119
Dozer Mode—If Equipped 120
High Flow Hydraulics—If Equipped 120
Two-Speed Operation 120
Parking the Machine 121
Loading Machine on a Trailer 122
Operation—Monitor Operation 123
Aftertreatment Indicators Overview 123
Engagement and Monitor Unit (EMU) 124
Main Menu (EMU) 125
Grade Control (EMU) 126
Exhaust Filter (EMU) 126
Exhaust Filter Auto Cleaning (EMU) 127
Exhaust Filter Parked Cleaning (EMU) 127
Courtesy Lighting (EMU) 128
Fan Reverse Interval (EMU) 128
Codes (EMU) 128
Monitor (EMU) 129
Job Timer (EMU) 129
Auto-Idle (EMU) 129
Anti-Theft—If Equipped (EMU) 129
Manual Tracking—If Equipped (EH Only) (EMU) 131
Auxiliary Hydraulic Override—If Equipped (EMU) 131
Owner Controls 132
ISO Hand and Foot Controls—If Equipped (EH Only) (EMU) 132
Software Delivery (EMU) 133
Auto-Shutdown 133
Operation—Track Information 134
Undercarriage Component Identification 134
Rubber Track Structure 135
Rubber Track Usage 136
Sprocket Teeth Wear 137
Normal Break-In 138
Normal Track Wear in Dirt Conditions 138
Rubber Track—Types of Damage 139
Operation—Grade Control and Machine Automation 143
Grade Control Operation 143
Maintenance—Machine 144
Required Emission-Related Information 144
Diesel Fuel 144
Diesel Fuel Specifications 144
Lubricity of Diesel Fuel 145
Handling and Storing Diesel Fuel 145
Biodiesel Fuel 146
Supplemental Diesel Fuel Additives 147
Testing Diesel Fuel 147
Fuel Filters 147
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 148
Refilling Diesel Exhaust Fluid (DEF) Tank 149
Testing Diesel Exhaust Fluid (DEF) 150
Storing Diesel Exhaust Fluid (DEF) 150
Disposal of Diesel Exhaust Fluid (DEF) 151
Minimizing the Effect of Cold Weather on Diesel Engines 151
Operating in Cold Temperature Climates 152
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 152
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 153
Diesel Engine Oil Service Interval for Operation at High Altitude 153
Oil Filters 154
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 155
Water Quality for Mixing with Coolant Concentrate 156
Operating in Warm Temperature Climates 156
Testing Coolant Freeze Point 157
Disposing of Coolant 157
Alternative and Synthetic Lubricants 158
Hydraulic and Hydrostatic Oil 158
Hydrostatic Planetary Gear Case Oil 159
Multipurpose Extreme Pressure (EP) Grease 159
Lubricant Storage 160
Mixing of Lubricants 160
Maintenance—Periodic Maintenance 161
Service Machine at Specified Intervals 161
Check Hour Meter Regularly 161
Fuel Tank 161
Diesel Exhaust Fluid (DEF) Tank 162
Raising and Blocking Machine 163
Raising Operator’s Station 164
Opening and Closing Engine Cover 164
Engine Side Panels—Remove and Install 165
Footwell Removal 167
Footwell Cleanout 167
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 168
Service Intervals 169
Required Parts 171
Maintenance—As Required 172
Check and Clean Cooling Package 172
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 173
Replace Primary and Secondary Engine Air Filter Elements 174
Check and Drain Primary Fuel Filter and Water Separator 175
Drain Water and Sediment From Fuel Tank 176
Check Accessory Drive Belt 177
Check and Adjust Steering Mistracking 177
Service Exhaust Filter 178
Clean and Tighten Battery Terminals 178
Maintenance—Every 10 Hours or Daily 179
Check Engine Oil Level 179
Check Hydraulic Oil Level 180
Check Coolant Level 180
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 181
Lubricate Anti-Vibration Bogie Pivot—If Equipped 181
Maintenance—Initial Service—50 Hours 182
Drain and Refill Hydrostatic Planetary Gear Case Oil 182
Maintenance—Every 50 Hours 183
Check and Clean Dust Unloader Valve 183
Check Track Tension 184
Maintenance—Every 250 Hours 188
Take Engine Oil Sample 188
Maintenance—Every 500 Hours 189
Drain and Refill Engine Oil and Replace Filter 189
Drain and Refill Hydrostatic Planetary Gear Case Oil 190
Replace Primary Fuel Filter and Water Separator 191
Replace Final Fuel Filter 192
Replace Hydraulic Oil Reservoir Breather 192
Take Fluid Samples 192
Maintenance—Every 1000 Hours 193
Check Coolant Condition 193
Replace Fuel Tank Breather 193
Replace Auxiliary Fuel Tank Breather 194
Drain and Refill Hydraulic Oil and Replace Filter Elements 194
Maintenance—Every 1500 Hours 196
Check and Adjust Engine Valve Lash 196
Maintenance—Every 2000 Hours 197
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 197
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 197
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 198
Replace Diesel Exhaust Fluid (DEF) Baffle 198
Clean Diesel Exhaust Fluid (DEF) Tank 198
Maintenance—Every 4000 Hours 199
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 199
Maintenance—Every 6000 Hours 200
Drain and Refill Cooling System 200
Miscellaneous—Machine 203
Clean Machine Regularly 203
Inspect and Clean Polycarbonate Windows 204
Inspect Seat Belt 204
Replacing Seat Belt 206
Bleed Fuel System 209
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 209
Do Not Service Control Valves, Cylinders, Pumps, or Motors 209
Precautions for Alternator and Regulator 210
Handling, Checking, and Servicing Batteries Carefully 210
Using Battery Charger 212
Using Booster Batteries—12-Volt System 214
Removing Battery 215
Replacing Battery 215
Welding on Machine 216
Keep Electronic Control Unit Connectors Clean 216
JDLink Machine Monitoring System (MMS)—If Equipped 216
Remove and Install Halogen Bulbs 217
Remove and Install Light-Emitting Diode (LED) Lights 218
Adding Rear Counterweights 219
Replacing Accessory Drive Belt 220
Replacing Fuses 221
Replacing Glow Plug Fuse 225
Track Sag General Information 225
Hardware Torque Specifications 225
Unified Inch Bolt and Screw Torque Values 226
Metric Bolt and Screw Torque Values 227
Miscellaneous—Operational Checkout 228
Operational Checkout 228
Miscellaneous—Troubleshooting 247
Troubleshooting Procedure 247
Engine 248
Electrical System 250
Hydraulic System 252
Miscellaneous—Machine Storage 254
Prepare Machine for Storage 254
Monthly Storage Procedure 255
Preparing Engine for Long-Term Storage 256
Removing Engine From Long-Term Storage 257
Miscellaneous—Machine Numbers 258
Record Product Identification Number (PIN) 258
Record Engine Serial Number 258
Keep Proof of Ownership 258
Keep Machines Secure 258
Miscellaneous—Specifications 259
331G Machine Dimensions 259
331G Machine Specifications 261
331G Drain and Refill Capacities 262
333G Machine Dimensions 263
333G Machine Specifications 265
333G Drain and Refill Capacities 266
Rated Operating Capacity 266
Pallet Fork Lift Chart 266
Eurasian Economic Union 267
Machine Design Life 267
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 46
Section 2-1 56
Section 2-2 82
Section 2-3 123
Section 2-4 134
Section 2-5 143
Section 3-1 144
Section 3-2 161
Section 3-3 172
Section 3-4 179
Section 3-5 182
Section 3-6 183
Section 3-7 188
Section 3-8 189
Section 3-9 193
Section 3-10 196
Section 3-11 197
Section 3-12 199
Section 3-13 200
Section 4-1 203
Section 4-2 228
Section 4-3 247
Section 4-4 254
Section 4-5 258
Section 4-6 259

S.V 04/24