John Deere 331G & 333G Track Loader Operator’s Manual PDF

Description

TABLE OF CONTENTS:

John Deere 331G & 333G Compact Track Loader Operator’s Manual OMT394559X19 – PDF DOWNLOAD

331G and 333G Compact Track Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control Warranty Statement 9
Emissions Performance and Tampering 11
Carbon Dioxide Emissions (CO₂) 11
FCC Notifications to User 12
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 13
John Deere Online Bookstore 16
Technical Information Feedback Form 17
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Protect Against Noise 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
Prevent Fires 30
High Debris Applications 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 33
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Heated and Ventilated Operator’s Seat 35
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Avoid Power Lines 37
Keep Riders Off Machine 37
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 38
Operating on Slopes 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Service Accumulator Systems Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Handle Cab Door Safely 43
Use Proper Lifting Equipment 44
Clean Exhaust Filter Safely 45
Safety—Safety Signs and Other Instructions 46
Safety Signs and Other Instructions 46
Operation—Operator’s Station 56
Machine Control 56
Control Panel-Keyless Start 58
Sealed Switch Module (SSM) 60
Using the Seat Belt 61
Gauges and Indicators 63
Interlocking Seat Bar 64
Handle Cab Door Safely—If Equipped 65
Cab Door—If Equipped 65
Side Windows—If Equipped 68
Top Window 68
Rear Window (Alternative Exit) 69
Secondary Alternative Exit 69
Fire Extinguisher Location 72
12-Volt Power Outlet 72
Windshield Wiper and Washer 73
Heating/Defrosting Controls—If Equipped 73
Air Conditioner Controls—If Equipped 74
Operator Seat 74
Dome Light 76
Radio—If Equipped 77
Horn Button 80
Rear Camera—If Equipped 81
Operation—Operating the Machine 82
Before Starting Work 82
Operator Ability 82
Inspect Machine Daily Before Starting 83
Service ADVISOR™ Remote (SAR) Software Delivery Process 84
Entering and Exiting Compact Track Loader 85
Engine Break-In Period 85
Starting the Engine 86
Cold Weather Starting 87
Engine Block Heater—If Equipped 87
Engine Speed Control 88
Stopping the Engine 89
Exhaust Filter 90
Boom Lock 92
Boom Release 92
Steering—EH Controls 93
Operating Boom—EH Controls 94
Operating Bucket—EH Controls 97
Joystick Performance Package—If Equipped 101
Transmission Response Rate (Travel and Steer)—If Equipped 101
Switchable Controls—If Equipped 102
Hydraulic Response Rate (Boom and Bucket)—If Equipped 102
Creep Mode—If Equipped 103
Attachment Mounting System—Quik-Tatch™ 104
Auto-Idle 106
Connecting and Disconnecting Auxiliary Hydraulics 106
Operating Auxiliary Hydraulics 108
Hydraulic System Pressure Release—EH Controls 109
Boom Performance Package—If Equipped 110
Boom Height Kickout (BHKO)—If Equipped 110
Return-to-Dig (RTD)—If Equipped 111
Return-to-Carry (RTC)—If Equipped 112
Onboard Grade Indicator—If Equipped 113
Self Leveling Hydraulics—If Equipped 113
Ride Control—If Equipped 115
Dozer Mode—If Equipped 116
High Flow Hydraulics—If Equipped 116
Two-Speed Operation 116
Parking the Machine 117
Loading Machine on a Trailer 118
Operation—Monitor Operation 119
Engagement and Monitor Unit (EMU) 119
Main Menu (EMU) 120
Auxiliary Hydraulic Override—If Equipped (EMU) 120
Exhaust Filter (EMU) 121
Exhaust Filter Auto Cleaning (EMU) 121
Exhaust Filter Parked Cleaning (EMU) 122
Courtesy Lighting (EMU) 122
Fan Reverse Interval (EMU) 123
Codes (EMU) 123
Monitor (EMU) 123
Job Timer (EMU) 124
Auto-Idle (EMU) 124
Anti-Theft—If Equipped (EMU) 124
Manual Tracking—If Equipped (EH Only) (EMU) 126
Grade Control (EMU) 126
Owner Controls 127
ISO Hand and Foot Controls—If Equipped (EH Only) (EMU) 127
Software Delivery (EMU) 128
Auto-Shutdown 128
Operation—Track Information 129
Undercarriage Component Identification 129
Rubber Track Structure 130
Rubber Track Usage 131
Sprocket Teeth Wear 132
Normal Break-In 133
Normal Track Wear in Dirt Conditions 133
Rubber Track—Types of Damage 134
Maintenance—Machine 138
Required Emission-Related Information 138
Diesel Fuel 138
Diesel Fuel Specifications 138
Lubricity of Diesel Fuel 139
Handling and Storing Diesel Fuel 139
Biodiesel Fuel 140
Testing Diesel Fuel 141
Fuel Filters 141
Minimizing the Effect of Cold Weather on Diesel Engines 142
Operating in Cold Temperature Climates 142
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 143
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 144
Diesel Engine Oil Service Interval for Operation at High Altitude 144
Oil Filters 145
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 146
Water Quality for Mixing with Coolant Concentrate 147
Operating in Warm Temperature Climates 147
Testing Coolant Freeze Point 148
Disposing of Coolant 148
Alternative and Synthetic Lubricants 149
Hydraulic and Hydrostatic Oil 149
Hydrostatic Planetary Gear Case Oil 150
Multipurpose Extreme Pressure (EP) Grease 150
Lubricant Storage 151
Mixing of Lubricants 151
Maintenance—Periodic Maintenance 152
Service Machine at Specified Intervals 152
Check Hour Meter Regularly 152
Fuel Tank 152
Raising and Blocking Machine 153
Raising Operator’s Station 154
Opening and Closing Engine Cover 154
Engine Side Panels—Remove and Install 155
Footwell Removal 157
Footwell Cleanout 157
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 158
Service Intervals 159
Required Parts 160
Maintenance—As Required 161
Check and Clean Cooling Package 161
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped 162
Replace Primary and Secondary Engine Air Filter Elements 163
Check and Drain Primary Fuel Filter and Water Separator 164
Drain Water and Sediment From Fuel Tank 165
Check Accessory Drive Belt 166
Check and Adjust Steering Mistracking 166
Service Exhaust Filter 167
Maintenance—Every 10 Hours or Daily 168
Check Engine Oil Level 168
Check Hydraulic Oil Level 169
Check Coolant Level 169
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage 170
Maintenance—Initial Service—50 Hours 171
Drain and Refill Hydrostatic Planetary Gear Case Oil 171
Maintenance—Every 50 Hours 172
Check and Clean Dust Unloader Valve 172
Check Track Tension 173
Maintenance—Every 250 Hours 177
Take Engine Oil Sample 177
Maintenance—Every 500 Hours 178
Drain and Refill Engine Oil and Replace Filter 178
Drain and Refill Hydrostatic Planetary Gear Case Oil 179
Replace Primary Fuel Filter and Water Separator 180
Replace Final Fuel Filter 181
Replace Hydraulic Oil Reservoir Breather 181
Take Fluid Samples 181
Maintenance—Every 1000 Hours 182
Check Coolant Condition 182
Replace Fuel Tank Breather 182
Replace Auxiliary Fuel Tank Breather 183
Drain and Refill Hydraulic Oil and Replace Filter Elements 183
Maintenance—Every 1500 Hours 185
Check and Adjust Engine Valve Lash 185
Maintenance—Every 6000 Hours 186
Drain and Refill Cooling System 186
Miscellaneous—Machine 189
Clean Machine Regularly 189
Inspect and Clean Polycarbonate Windows 190
Inspect Seat Belt 190
Replacing Seat Belt 192
Bleed Fuel System 195
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 195
Do Not Service Control Valves, Cylinders, Pumps, or Motors 195
Precautions for Alternator and Regulator 196
Handling, Checking, and Servicing Batteries Carefully 196
Using Battery Charger 198
Using Booster Batteries—12-Volt System 200
Removing Battery 201
Replacing Battery 201
Welding on Machine 202
Keep Electronic Control Unit Connectors Clean 202
JDLink Machine Monitoring System (MMS)—If Equipped 202
Remove and Install Halogen Bulbs 203
Remove and Install Light-Emitting Diode (LED) Lights 204
Adding Rear Counterweights 205
Replacing Accessory Drive Belt 206
Replacing Fuses 207
Replacing Glow Plug Fuse 210
Track Sag General Information 210
Hardware Torque Specifications 210
Unified Inch Bolt and Screw Torque Values 211
Metric Bolt and Screw Torque Values 212
Miscellaneous—Operational Checkout 213
Operational Checkout 213
Miscellaneous—Troubleshooting 232
Troubleshooting Procedure 232
Engine 233
Electrical System 235
Hydraulic System 237
Miscellaneous—Machine Storage 239
Prepare Machine for Storage 239
Monthly Storage Procedure 240
Miscellaneous—Machine Numbers 241
Record Product Identification Number (PIN) 241
Record Engine Serial Number 241
Keep Proof of Ownership 241
Keep Machines Secure 241
Miscellaneous—Specifications 242
331G Machine Dimensions 242
331G Machine Specifications 244
331G Drain and Refill Capacities 244
333G Machine Dimensions 245
333G Machine Specifications 247
333G Drain and Refill Capacities 247
Rated Operating Capacity 248
Pallet Fork Lift Chart 248
Eurasian Economic Union 248
Machine Design Life 248
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 41
Section 1-5 46
Section 2-1 56
Section 2-2 82
Section 2-3 119
Section 2-4 129
Section 3-1 138
Section 3-2 152
Section 3-3 161
Section 3-4 168
Section 3-5 171
Section 3-6 172
Section 3-7 177
Section 3-8 178
Section 3-9 182
Section 3-10 185
Section 3-13 186
Section 4-1 189
Section 4-2 213
Section 4-3 232
Section 4-4 239
Section 4-5 241
Section 4-6 242

S.V 04/24