John Deere 335C / 435C LOG LOADER Operator’s Manual PDF

Description

John Deere 335C / 435C LOG LOADER Operator’s Manual F390693 – PDF DOWNLOAD

FILE DETAILS:

John Deere 335C / 435C LOG LOADER Operator’s Manual F390693 – PDF DOWNLOAD

P/N: F390693_WM
Language: English
Division: Forestry
Product Lines: Knuckleboom Loader
Publication Type: Operator’s Manuals
Associated Models: 335C, 435C
Series: C SERIES
Serial: 011258–129843
012255–

John Deere 335C/435C Knuckleboom Loader / Log Loader (trailer mounted);

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 335C / 435C LOG LOADER Operator’s Manual F390693 – PDF DOWNLOAD

Contents 5
Safety — Safety and Operator Conveniences 9
335C / 435C Log Loader Safety and Operator Convenience Features 9
Safety — General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 12
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 13
Avoid High-Pressure Fluids 13
Beware of Exhaust Fumes 14
Prevent Fires 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety — Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Use Special Care When Operating Loader 18
Keep Riders Off Machine 18
Avoid Machine Tip Over 19
Use Care When Swinging Machine 19
Add and Operate Attachments Safely 20
Safety — Maintenance Precautions 21
Park And Prepare For Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Make Welding Repairs Safely 22
Drive Metal Pins Safely 23
Safety — Safety Signs 24
335C / 435C Log Loader Safety Signs 24
Operation – Operator’s Station 25
335C / 435C Operator’s Compartment Component Locator 25
Battery Disconnect Switch 26
Gauges 26
Ignition Switch 27
Throttle Switch 28
Horn Button 28
Switches 29
Indicator Lights 31
Swing Control Pedal 32
Joysticks 32
Interior Light 34
Cab Air Circulation Fan 34
Adjusting Manual Suspension Seat 35
Pilot Shutoff Whisker Switch 36
Pilot Shutoff Armrest Switch 36
AC/Heater Controls — Option 37
Lighter and Powerpoint Socket 37
AM/FM Radio 38
CB Radio 38
Fuses and Circuit Breakers 40
Secondary Exit 41
Operation – Operating the Machine 42
335C / 435C Log Loader Component Locator 42
Optional Attachments 43
Pre-Start Checks 44
Throttle Switch 44
Normal Engine Starting 45
Using a Battery Charger 45
Cold Weather Warm-Up 46
Idling 46
Stopping the Engine 47
Anti-stall Valve and Anti-stall Valve Bypass Switch (435C Option only) 48
Loader Operation — General 48
Stabilizers Raise/Lower 49
Turntable Rotation 49
Main Boom Raise/Lower 50
Stick Boom Raise/Lower 50
Grapple Open/Close 51
Grapple Rotate 51
Transporting the Log Loader 52
Manual Lowering of Main Boom 53
Maintenance — Machine 56
Fluids and Lubricants Specifications Table 56
Break-in Engine Oil 57
Diesel Engine Oil 58
Swing Gearbox Oil 59
Hydraulic System Oil 60
Diesel Fuel 61
Bio-Diesel Fuel 62
Low Sulfur Diesel Fuel Conditioner 63
Diesel Fuel Storage 64
Grease 64
Diesel Engine Coolant 65
Supplemental Coolant Additives 66
Lubricant Storage 67
Alternative and Synthetic Lubricants 67
Mixing of Lubricants 67
Checking Skylight Regularly 68
Maintenance — Periodic Maintenance 69
Service Your Machine at Specified Intervals 69
Check the Hour Meter Regularly 69
Use Correct Fuels and Lubricants 69
Prepare Machine for Maintenance 70
Engine Break in Period 71
Maintenance and Repair Record Keeping System 72
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 73
Periodic Maintenance Table 74
Maintenance — As Required 78
Check Air Filter Restriction Indicator 78
Check Fire Extinguisher 78
Drain Water and Sediment from Fuel Tank 78
Check and Drain Fuel/Water Separator 78
Maintenance — Every 10 Hours or Daily 79
Check Engine Oil Level 79
Check Engine Air Filters and Ducting 79
Check Engine Coolant Level 80
Check Fuel/Water Separator 81
Check Hydraulic Oil Level 81
Check Windshield Washer Fluid Level 81
Check Swing Gearbox Oil Level (S N —WC335CX011319), (S N —WC435CX012259) 82
Check Swing Gearbox Oil Level (S N WC335CX011320—), (S N WC435CX012260—) 82
Check Hydraulic Filter Restriction Indicator 83
Inspect Grapple and Lubricate Grapple Pins 84
Lubricate Ring Gear and Turntable Bearing 85
Lubricate Boom and Cylinder Pivots 85
Lubricate Stabilizer and Cylinder Pins 86
Check Operation of Engine Gauges and Warning Lights 87
Clean External Surfaces and Engine Compartment 88
Check and Clean Radiator and Oil Cooler Fins 88
Fill Fuel Tank 89
Check and Clean Shroud 89
Maintenance — Every 50 Hours or Weekly 90
Check Fire Extinguisher 90
Check Engine Mounting Bolts 91
Check Pump Mounting Bolts 92
Check Loader Mounting Bolts Torque 93
Visually Inspect Boom and Cylinder Pin Retainers 94
Check Stabilizer and Cylinder Pin Retainers 95
Check Heel Mounting Bolts Torque 96
Lubricate Grapple Rotator 97
Maintenance — Initial Service – 100 Hours 98
Change Engine Oil and Filter 98
Change Swing Gearbox Oil 100
Maintenance — Every 100 Hours 102
Check Seat Belt and Belt Support 102
Check Battery Electrolyte Level 102
Check Swing Gearbox Mounting Cap Screws 103
Maintenance — Every 250 Hours 104
Change Engine Oil and Filter 104
Change Engine Fuel Filter 105
Drain Water and Sediment from Fuel Tank 105
Change Hydraulic Oil Return Filters 106
Clean Muffler 107
Maintenance — Every 500 Hours 108
Change Engine Air Filters 108
Change Fuel/Water Separator Element 108
Visually Check Turntable Bearing Mounting Cap Screws 109
Check Engine Fan Belt Tension 110
Maintenance — Every 1000 Hours 111
Change Swing Gearbox Oil 111
Maintenance — Every 2000 Hours 112
Change Engine Coolant and Flush Cooling System 112
Change Hydraulic Oil 114
Check Engine Fan Belt and Tensioner 116
Maintenance — Every 4500 Hours 117
Replace Engine Crankshaft Dampener 117
Miscellaneous — Machine 118
Cooling System Pressure Test 118
Fuel System Bleeding 119
Inspecting and Cleaning Windows 120
Using Battery Charger 121
Miscellaneous — Operational Checkout 122
Operational Checkout 122
Inspection 122
Miscellaneous — Troubleshooting 151
General Troubleshooting 151
Diagnose Engine 152
Diagnose Electrical System 155
Diagnose Hydraulic System 157
Miscellaneous — Storage 159
Prepare Machine for Storage 159
Monthly Storage Procedure 160
Miscellaneous — Serial Numbers 163
Model and Serial Number Record 163
Keep Proof of Ownership 164
Keep Machines Secure 165
Miscellaneous — Specifications 166
335C / 435C Log Loader Machine Dimensions 166
Specifications 169
Conversion Table for Pressures 174

S.V 03/24