John Deere 350D & 400D Articulated Dump Truck Operation Manual PDF

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John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

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John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): OMT187885_UZ
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 350D, 400D
Series: D SERIES
Serial Range: –608489

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 12
Avoid Unauthorized Machine Modifications 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oils 14
Work In Ventilated Area 14
Prevent Fires 15
Prevent Battery Explosions 15
Handle Chemical Products Safely 16
Decommissioning — Proper Recycling and Disposal of Fluids and Components 16
Prepare for Emergencies 17
Clean Debris from Machine 17
Safety—Operating Precautions 19
Use Steps and Handholds Correctly 19
Start Only From Operator’s Seat 19
Use and Maintain Seat Belt 19
Prevent Unintended Machine Movement 19
Avoid Work Site Hazards 19
Keep Riders Off Machine 20
Avoid Backover Accidents 20
Avoid Machine Tip Over 21
Operating on Slopes 21
Operating in Water and Mud 21
Operating Or Traveling On Public Roads 22
Inspect and Maintain ROPS 22
Add and Operate Attachments Safely 22
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Tires Safely 23
Service Cooling System Safely 23
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 26
Replace Safety Signs 26
Safety Signs 26
Operation—Operator’s Station 29
Operator Controls 29
Operator Control Functions 30
Instrument Panel 32
Instrument Panel Functions 32
Heater and Air Conditioner Controls 34
Radio Controls 35
Steering Column Lever 36
Circuit Breaker Compartment (S N —200535) 37
Circuit Breaker Compartment (S N 200536— ) 37
Operator Seat and Instructional Seat 40
Air Suspension Seat—If Equipped 40
Battery Disconnect Switch and Battery Circuit Breakers 41
Miscellaneous Equipment 42
Monitor Display Unit—Default Display Menu 44
Monitor Display Unit—Menu Function 46
Fire Extinguisher 57
Operation—Operating the Machine 58
Before Starting Work 58
Operator’s Daily Machine Check Before Starting 58
Starting Engine 58
Driving Machine 60
Steering Machine 60
Shifting Transmission 60
Diagnostic Code Display 63
Using Range Hold 64
Using Differential Lock 65
Using Inter-Axle Lock 65
Slowing and Stopping the Machine 65
Operating on a Hill 68
Off-Road Operation 68
Loading and Unloading Dump Body 68
Freeing Stuck Machine 69
Parking the Machine 70
Towing the Machine 70
Releasing Park Brake for Towing 71
Mechanically Releasing Park Brake 72
Machine Lifting Points 73
Loading and Unloading Machine from Trailer 73
Lock All Compartments 74
Maintenance—Machine 76
Diesel Fuel 76
Lubricity of Diesel Fuel 76
Handling and Storing Diesel Fuel 77
Biodiesel Fuel 77
Testing Diesel Fuel 79
Minimizing the Effect of Cold Weather on Diesel Engines 79
Diesel Engine Oil — Tier 2 and Stage II 80
Diesel Engine Oil and Filter Service Intervals 81
Hydraulic Oil and Wet Disk Brake Cooling Oil 82
Transmission and Transfer Case Oil 83
Axle Gear Oil 84
Final Drive Oil 84
Diesel Engine Coolant 85
Grease 85
Oil Filters 86
Lubricant Storage 86
Alternative and Synthetic Lubricants 86
Maintenance—Periodic Maintenance 88
Service Your Machine at Specified Intervals 88
Use Correct Fuels and Lubricants 88
Prepare Machine for Maintenance 88
Install Dump Body Prop 88
Install Articulation Safety Lock Bar 89
Lower and Raise Bottom Guard 90
Relieve Pneumatic Pressure 90
Tilt Cab 90
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 92
Periodic Maintenance Tables 92
Maintenance—As Required 96
Service Engine Air Intake System 96
Drain Primary Fuel Filter (Water Separator) 96
Inspect and Clean Cooling Systems 97
Clean, Inspect, and Replace Breathers—Transmission, Transfer Case, Axles, and Wet Disk Brake Cooling Oil Reservoir 98
Clean and Inspect Hydraulic Reservoir Breather 98
Inspect Tires, Check Pressure 99
Inspect Engine Belt 104
Maintenance—Every 10 Hours or Daily 105
Check Engine Coolant Level 105
Check Engine Oil Level 105
Check Transfer Case Oil Level (S N —201153) 106
Check Transfer Case Oil Level (S N 201154—) 106
Check Hydraulic Oil Level 106
Check Wet Disk Brake Cooling Oil Level—If Equipped 107
Lubricate Dump Body Pivots, Cylinder Pins, Oscillation Tube, Articulation Joints, and Oscillation Tube Through Drive Shaft Bearings 108
Lubricate Tailgate Pivots—If Equipped 108
Check Transmission 109
Maintenance—Initial Service – 100 Hours 110
Replace Primary Fuel Filter (Water Separator) 110
Replace Hydraulic System Oil Return Filter 110
Replace Transmission Oil Filters 112
Change Axle Oil 112
Change Final Drive Oil 113
Replace Transfer Case Oil Filter (S N 201154—) 113
Maintenance—Every 250 Hours 114
Change Engine Oil and Replace Filter 114
Take Engine Oil Sample 114
Maintenance—Every 500 Hours 115
Check Park Brake Pad Wear 115
Check Dry Caliper Service Brake Pad Wear—350D 115
Check Front Axle Suspension Struts 115
Inspect, Clean, and Replace Cab Air Filter 117
Check Batteries, Clean and Tighten Terminals 118
Lubricate PTO Drive Shaft Joint—If Equipped 118
Check Transmission Oil Level 118
Take Fluid Samples 120
Test Engine Coolant 120
Clean Crankcase Breather (Oil Separator) 121
Maintenance—Every 1000 Hours 123
Adjust Engine Valve Clearance 123
Replace Final Fuel Filter 123
Replace Wet Disk Brake Cooling Oil Filter—If Equipped 124
Check Axle Oil Levels 125
Check Final Drive Oil Levels 125
Replace Hydraulic Reservoir Breather 125
Check And Adjust Bin Shock Pads 126
Replace Crankcase Breather (Oil Separator)(S N —200802) 127
Clean Crankcase Breather (S N 200803—) 127
Replace Transfer Case Oil Filter 128
Check Coolant 129
Maintenance—Every 2000 Hours 130
Replace Breathers—Transmission, Transfer Case, and Axles 130
Change Transmission Oil (S N —200697) 130
Change Transmission Oil (S N 200698—) 132
Change Axle Oil 132
Change Final Drive Oil 133
Change Transfer Case Oil 134
Change Wet Disk Brake Cooling Oil—If Equipped 135
Replace Pneumatic System Dryer-Filter 136
Maintenance—Every 4000 Hours 137
Change Hydraulic Oil 137
Replace Pneumatic Block Silencer Filter 137
Replace Hydraulic Suction Screen 137
Clean and Inspect Hydraulic Pump Driveshaft Damper Coupler 138
Maintenance—Every 6000 Hours 139
Drain, Flush and Refill Engine Cooling System 139
Miscellaneous—Machine 140
Do Not Service Control Valves, Cylinders, Pumps or Motors 140
Do Not Service Injection Nozzles 140
Replace Engine Torsional Dampener 140
Clean Fuel Screen 140
Prime Fuel System 141
Check Engine Air Intake System 141
Check Brake Accumulators 141
Check Wheel Nuts 141
Lubricate Hinges 142
Using Booster Batteries—24-Volt System 142
Using Battery Charger 143
Handling, Checking And Servicing Batteries Carefully 143
Replace Batteries 145
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 147
Adjust Headlights 149
Replace Backup Light and Work Light—If Equipped 149
Replace Tail and Brake Light and Rear Turn Signal 150
Replace Dome Light Bulb and Circuit Breaker Compartment Light Bulb 151
Unified Inch Bolt and Screw Torque Values 151
Metric Bolt and Screw Torque Values 152
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 153
Metric Cap Screw and Nut Torque Values 154
Welding on Machine 155
Miscellaneous—Operational Checkout 157
Operational Checkout 157
Operator Station Checks—Key Switch ON, Engine Stopped 157
Operator Station Checks—Key Switch ON, Engine Running 157
Miscellaneous Checks 162
Miscellaneous—Troubleshooting 164
Using Troubleshooting Charts 164
Engine 164
Transmission 167
Axle 167
Tires 167
Brakes 168
Hydraulic System 168
Instruments and Controls 169
Electrical System 169
Rear Frame and Cab 170
Transmission Diagnostic Codes 171
MDU Displayed Service Codes 171
Miscellaneous—Storage 174
Prepare Machine for Storage 174
Monthly Storage Procedure 174
Miscellaneous—Serial Numbers 176
Record Product Identification Number (PIN) 176
Record Engine Serial Number 176
Record Transmission Serial Number 176
Front Axle Serial Number 176
Middle Axle Serial Number 177
Rear Axle Serial Number 177
Miscellaneous—Specifications 178
350D Articulated Dump Truck Specifications 178
400D Articulated Dump Truck Specifications 180
350D and 400D Engine Specifications 185
350D and 400D Travel Speeds 185
350D and 400D Drain and Refill Capacities 186
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 19
Section 1-4 23
Section 1-5 26
Section 2-1 29
Section 2-2 58
Section 3-1 76
Section 3-2 88
Section 3-3 96
Section 3-4 105
Section 3-5 110
Section 3-6 114
Section 3-7 115
Section 3-8 123
Section 3-9 130
Section 3-10 137
Section 3-11 139
Section 4-1 140
Section 4-2 157
Section 4-3 164
Section 4-4 174
Section 4-5 176
Section 4-6 178

S.V 04/24