John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual PDF

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John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

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John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

• P/N: OMT224118_UZ
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 350D, 400D
• Series: D SERIES
• Serial: 608490

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 350D & 400D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 22
Work In Ventilated Area 22
Prevent Fires 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 24
Clean Debris from Machine 25
Prepare for Emergencies 25
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Operating on Slopes 29
Operating in Water and Mud 29
Operating or Traveling on Public Roads 30
Inspect and Maintain ROPS 30
Add and Operate Attachments Safely 30
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Service Tires Safely 33
Safety—Safety Signs 35
Replace Safety Signs 35
Safety Signs 35
Operation—Operator’s Station 38
Operator Controls 38
Operator Control Functions 39
Sealed Switch Module (SSM) 40
Instrument Panel 43
Instrument Panel Functions 43
Radio Controls—If Equipped 44
Steering Column Lever 45
Operator Seat and Instructional Seat 46
Battery Disconnect Switch and Battery Circuit Breakers 47
Miscellaneous Equipment 48
Monitor Display Unit (MDU)—Default Display Menus 50
Monitor Display Unit (MDU)—Main Menu 52
Monitor Display Unit (MDU)—Counters 52
Monitor Display Unit (MDU)—Actual Values 53
Monitor Display Unit (MDU)—Diagnostics 54
Monitor Display Unit (MDU)—Machine Config 57
Monitor Display Unit (MDU)—Machine ID 57
Monitor Display Unit (MDU)—Service Mode 58
Operation—Operating the Machine 59
Before Starting Work 59
Operator’s Daily Machine Check Before Starting 59
Starting Engine 59
Engine Block Heater—If Equipped 61
Warming Hydraulic System 61
Driving Machine 61
Steering Machine 62
Shifting Transmission 62
Using Range Hold 64
Using Differential Lock 65
Using Inter-Axle Lock 65
Slowing and Stopping the Machine 66
Operating on a Hill 67
Off-Road Operation 67
Loading and Unloading Bin 67
Freeing Stuck Machine 68
Parking the Machine 69
Towing the Machine 69
Removing Drive Shafts for Towing 70
Mechanically Releasing Park Brake 71
Lifting The Machine 72
Loading and Unloading Machine from Trailer 72
Lock All Compartments 73
Maintenance—Machine 75
Diesel Fuel 75
Lubricity of Diesel Fuel 75
Handling and Storing Diesel Fuel 76
Biodiesel Fuel 76
Testing Diesel Fuel 78
Minimizing the Effect of Cold Weather on Diesel Engines 78
Diesel Engine Oil — Tier 3 and Stage IIIA 79
Diesel Engine Oil and Filter Service Intervals 80
Hydraulic Oil and Wet Disk Brake Cooling Oil 81
Transmission and Transfer Case Oil 82
Axle Gear Oil 83
Final Drive Oil 83
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 84
Drain Intervals for Diesel Engine Coolant 85
John Deere COOL-GARD™ II Coolant Extender 86
Supplemental Coolant Additives 86
Operating in Warm Temperature Climates 87
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 87
Testing Diesel Engine Coolant 88
Grease 89
Oil Filters 89
Lubricant Storage 90
Alternative and Synthetic Lubricants 90
Maintenance—Periodic Maintenance 91
Service Your Machine at Specified Intervals 91
Use Correct Fuels and Lubricants 91
Prepare Machine for Maintenance 91
Install Bin Support Rod 91
Install Articulation Locking Bar 92
Lower and Raise Bottom Guard 93
Relieve Pneumatic Pressure 93
Tilt Cab 93
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 95
Periodic Maintenance Table 95
Maintenance—As Required 99
Service Engine Air Intake System 99
Drain Primary Fuel Filter (Water Separator) 99
Inspect and Clean Cooling System 100
Check Coolant 101
Clean, Inspect, and Replace Breathers—Transmission, Transfer Case, Axles, and Wet Disk Brake Cooling Oil Reservoir 102
Clean and Inspect Hydraulic Reservoir Breather 102
Inspect Tires, Check Pressure 103
Inspect Engine Belt 108
Replace Pneumatic Block Silencer Filter 108
Maintenance—Every 10 Hours or Daily 110
Check Engine Coolant Level 110
Check Engine Oil Level 110
Check Transfer Case Oil Level 111
Check Hydraulic Oil Level 111
Check Wet Disk Brake Cooling Oil Level—If Equipped 112
Lubricate Bin Pivots, Cylinder Pins, Steering Cylinder, Articulation Joints, and Oscillation Tube through Drive Shaft Bearings 113
Grease Tailgate Pivots—If Equipped 113
Check Transmission 113
Maintenance—Initial Service—100 Hours 115
Replace Primary Fuel Filter (Water Separator) 115
Replace Hydraulic System Return Filter 115
Replace Transmission Oil Filters 117
Change Axle Oil 117
Change Final Drive Oil 118
Replace Transfer Case Oil Filter 118
Maintenance—Every 250 Hours 119
Take Engine Oil Sample 119
Change Engine Oil and Replace Filter 119
Maintenance—Every 500 Hours 120
Check Transmission Oil Level 120
Inspect, Clean, and Replace Cab Air Filter 122
Check Batteries, Clean and Tighten Terminals 123
Inspect and Clean Hydraulic Fan 123
Check Front Axle Suspension Struts 124
Check Dry Caliper Service Brake Pad Wear— If Equipped 126
Check Park Brake Pad Wear 126
Inspect PTO Propshaft Front U-Joint (Grease if Required) 126
Take Fluid Samples 127
Replace Crankcase Breather (Oil Separator)(S N —200802) 127
Clean Crankcase Breather (S N 200803—) 127
Maintenance—Every 1000 Hours 129
Adjust Engine Valve Clearance 129
Clean Fuel Screen 129
Replace Primary Fuel Filter (Water Separator) 130
Replace Secondary Fuel Filter 130
Replace Wet Disk Brake Cooling Oil Filter—If Equipped 131
Check Axle Oil Levels 132
Check Final Drive Oil Levels 132
Replace Hydraulic System Return Filter 133
Replace Hydraulic Tank Breather 134
Check and Adjust Bin Shock Pads 135
Replace Transmission Oil Filters 135
Replace Transfer Case Oil Filter 136
Check Coolant 136
Maintenance—Every 2000 Hours 137
Replace Breathers—Transmission, Transfer Case, and Axles 137
Change Transmission Oil 137
Change Axle Oil 139
Change Final Drive Oil 139
Change Transfer Case Oil 140
Change Wet Disk Brake Cooling Oil—If Equipped 141
Replace Pneumatic System Dryer-Filter 142
Replace Hydraulic System Return Filter 143
Maintenance—Every 3000 Hours 144
Replace Engine Belt Tensioner 144
Replace Hydraulic Suction Screen 144
Maintenance—Every 4000 Hours 145
Change Hydraulic Oil 145
Clean and Inspect Hydraulic Pump Driveshaft Damper Coupler 145
Maintenance—Every 6000 Hours 146
Replace Universal Joints 146
Drain, Flush and Refill Engine Cooling System 146
Miscellaneous—Machine 147
Do Not Service Control Valves, Cylinders, Pumps, or Motors 147
Do Not Service Injection Nozzles 147
Prime Fuel System 147
Check Engine Air Intake System 147
Check Brake Accumulators 147
Check Wheel Nuts 148
Lubricate Hinges 148
JDLink™ Machine Monitoring System (MMS)—If Equipped 148
Fuse and Relay Compartment (S N —617192) 148
Fuse and Relay Compartment (S N 617193—) 150
Using Battery Charger 152
Handling, Checking and Servicing Batteries Carefully 153
Replace Batteries (S N —617192) 155
Replace Batteries (S N 617193—) 157
Using Booster Batteries—24-Volt System 158
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 159
Adjust Headlights 160
Replace Backup Light and Work Light—If Equipped 160
Replace Tail and Brake Light and Rear Turn Signal 161
Replace Dome Light Bulb 161
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 161
Welding On Machine 162
Welding Near Electronic Control Units 163
Keep Electronic Control Unit Connectors Clean 163
Metric Cap Screw and Nut Torque Values 163
Hardware Torque Specifications 164
Unified Inch Bolt and Screw Torque Values 165
Metric Bolt and Screw Torque Values 165
Miscellaneous—Operational Checkout 167
Operational Checkout 167
Operator Station Checks—Key Switch On, Engine Stopped 167
Operator Station Checks—Key Switch On Engine Running 167
Miscellaneous Checks 172
Miscellaneous—Troubleshooting 174
Troubleshooting Procedure 174
Engine 174
Transmission 177
Axle 177
Tires 178
Brakes 179
Hydraulic System 179
Instruments and Controls 180
Electrical System 180
Rear Frame and Cab 182
Displaying Transmission Stored Codes 182
Transmission Diagnostic Code Response 183
Miscellaneous—Storage 184
Prepare Machine for Storage 184
Monthly Storage Procedure 184
Miscellaneous—Machine Numbers 186
Record Product Identification Number (PIN) 186
Record Engine Serial Number 186
Record Transmission Serial Number 186
Record Front Axle Serial Number 186
Record Middle Axle Serial Number 187
Record Rear Axle Serial Number 187
Keep Proof of Ownership 187
Keep Machines Secure 188
Miscellaneous—Specifications 189
Engine Specifications 189
350D Articulated Dump Truck Specifications 189
400D Articulated Dump Truck Specifications 192
Drain and Refill Capacities 197
Travel Speeds 197
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 32
Section 1-5 35
Section 2-1 38
Section 2-2 59
Section 3-1 75
Section 3-2 91
Section 3-3 99
Section 3-4 110
Section 3-5 115
Section 3-6 119
Section 3-7 120
Section 3-8 129
Section 3-9 137
Section 3-10 144
Section 3-11 145
Section 3-12 146
Section 4-1 147
Section 4-2 167
Section 4-3 174
Section 4-4 184
Section 4-5 186
Section 4-6 189

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