John Deere 350D & 400D Series-II Articulated Dump Truck Operator’s Manual PDF

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John Deere 350D & 400D Series-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

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John Deere 350D & 400D Series-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

• P/N: OMT263511_UZ
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 350D SERIES II, 400D SERIES II
• Series: D SERIES II
• Serial: (626763-642001)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 350D & 400D Series-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

Contents 9
Safety—Safety and Operator Conveniences 13
Safety and Operator Convenience Features 13
Safety—General Precautions 14
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 14
Recognize Safety Information 15
Follow Safety Instructions 15
Operate Only If Qualified 16
Wear Protective Equipment 16
Avoid Unauthorized Machine Modifications 16
Inspect Machine 16
Stay Clear of Moving Parts 17
Avoid High-Pressure Fluids 17
Avoid High-Pressure Oils 17
Beware of Exhaust Fumes 18
Prevent Fires 18
Prevent Battery Explosions 19
Handle Chemical Products Safely 19
Dispose of Waste Properly 19
Prepare for Emergencies 20
Safety—Operating Precautions 21
Use Steps and Handholds Correctly 21
Start Only From Operator’s Seat 21
Use and Maintain Seat Belt 21
Prevent Unintended Machine Movement 21
Avoid Work Site Hazards 21
Keep Riders Off Machine 22
Avoid Backover Accidents 22
Avoid Machine Tip Over 23
Operating on Slopes 23
Operating in Water and Mud 23
Operating or Traveling on Public Roads 24
Inspect and Maintain ROPS 24
Add and Operate Attachments Safely 24
Safety—Maintenance Precautions 26
Park and Prepare for Service Safely 26
Service Tires Safely 26
Service Cooling System Safely 26
Remove Paint Before Welding or Heating 27
Make Welding Repairs Safely 27
Drive Metal Pins Safely 27
Safety—Safety Signs 29
Replace Safety Signs 29
Safety Signs 29
Operation—Operator’s Station 32
Operator Controls 32
Operator Control Functions 33
Sealed Switch Module (SSM) 34
Monitor Display Unit (MDU) 39
Monitor Display Unit (MDU) Functions 39
Radio Controls—If Equipped 41
Steering Column Lever 42
Operator Seat and Instructional Seat 43
Battery Disconnect Switch and Battery Circuit Breakers 44
Miscellaneous Equipment 45
Fire Extinguisher—If Equipped 47
Operation—Operating the Machine 48
Before Starting Work 48
Operator’s Daily Machine Check Before Starting 48
Engine Break-In Period 48
Starting Engine 48
Stopping Engine 50
Engine Block Heater—If Equipped 50
Warming Hydraulic System 51
Driving Machine 51
Steering Machine 52
Shifting the Transmission 52
Using Gear Hold 56
Using Differential Lock 57
Slowing and Stopping the Machine 58
Operating on a Hill 59
Off-Road Operation 59
Loading and Unloading Bin (Dump Body) 59
Bin (Dump Body) Control 61
Using On Board Weighing (OBW) System 63
Freeing Stuck Machine 65
Parking the Machine 68
Towing the Machine 68
Removing Drive Shafts for Towing 69
Mechanically Releasing Park Brake 70
Lifting the Machine 70
Loading and Unloading Machine From Trailer 72
Lock All Compartments 74
Operation—Monitor Operation 75
Monitor Display Unit (MDU)—Default Display Screen 75
Monitor Display Unit (MDU)—Payload, Dumping, and Incline Screens 76
Monitor Display Unit (MDU)—Quick Check Screens 76
Monitor Display Unit (MDU)—Main Menu 77
Monitor Display Unit (MDU)—Counters 77
Monitor Display Unit (MDU)—Actual Values 78
Monitor Display Unit (MDU)—Diagnostics 79
Monitor Display Unit (MDU)—Machine Config 81
Monitor Display Unit (MDU)—Machine ID 83
Monitor Display Unit (MDU)—Service Mode 83
Maintenance—Machine 85
Diesel Fuel 85
Lubricity of Diesel Fuel 85
Handling and Storing Diesel Fuel 86
Biodiesel Fuel 86
Testing Diesel Fuel 88
Minimizing the Effect of Cold Weather on Diesel Engines 88
Diesel Engine Oil — Tier 3 and Stage IIIA 89
Diesel Engine Oil and Filter Service Intervals 90
Hydraulic Oil and Wet Disk Brake Cooling Oil 91
Transmission and Transfer Case Oil 92
Axle and Final Drive Oil 93
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 93
Drain Intervals for Diesel Engine Coolant 94
John Deere COOL-GARD™ II Coolant Extender 95
Supplemental Coolant Additives 95
Operating in Warm Temperature Climates 96
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 96
Testing Diesel Engine Coolant 97
Grease 98
Oil Filters 98
Lubricant Storage 99
Alternative and Synthetic Lubricants 99
Maintenance—Periodic Maintenance 100
Service Your Machine at Specified Intervals 100
Use Correct Fuels and Lubricants 100
Prepare Machine for Maintenance 100
Install Bin (Dump Body) Support Rod 100
Install Articulation Locking Bar 101
Lower and Raise Bottom Guard 101
Relieve Pneumatic Pressure 102
Tilt Cab 102
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 104
Service Intervals 104
Required Parts 106
Maintenance—As Required 109
Service Engine Air Intake System 109
Drain Primary Fuel Filter (Water Separator) 109
Check Coolant 110
Clean and Inspect Breathers—Transmission, Transfer Case, Axles, and Wet Disk Brake Cooling Oil Reservoir 111
Clean and Inspect Hydraulic Reservoir Breather 111
Inspect Tires, Check Pressure 112
Inspect Engine Belt 117
Inspect and Clean Cooling System 117
Replace Pneumatic Block Silencer Filter 118
Maintenance—Every 10 Hours or Daily 120
Check Engine Coolant Level 120
Check Engine Oil Level 120
Check Transfer Case Oil Level 121
Check Hydraulic Oil Level 121
Check Wet Disk Brake Cooling Oil Level—If Equipped 122
Lubricate Bin (Dump Body) Pivots, Cylinder Pins, Steering Cylinder, Articulation Joints, and Oscillation Tube Through Drive Shaft Bearings 123
Grease Tailgate Pivots—If Equipped 123
Check Transmission 123
Maintenance—Initial Service—100 Hours 125
Replace Primary Fuel Filter (Water Separator) 125
Replace Hydraulic System Return Filter 125
Replace Transmission Oil Filters 127
Change Axle Oil 127
Change Final Drive Oil 128
Change Transfer Case Oil 129
Replace Transfer Case Oil Filter 130
Maintenance—Every 250 Hours 131
Take Engine Oil Sample 131
Change Engine Oil and Replace Filter 131
Maintenance—Every 500 Hours 133
Check Transmission Oil Level 133
Inspect, Clean, and Replace Cab Air Filter 134
Check Batteries, Clean and Tighten Terminals 135
Inspect and Clean Hydraulic Fan 136
Check Front Axle Suspension Struts 136
Check Dry Caliper Service Brake Pad Wear—If Equipped 138
Check Park Brake Pad Wear 138
Inspect PTO Drive Shaft Front U-Joint 138
Take Fluid Samples 139
Maintenance—Every 1000 Hours 140
Check Coolant 140
Adjust Engine Valve Clearance 140
Clean Fuel Screen 140
Replace Primary Fuel Filter (Water Separator) 141
Replace Secondary Fuel Filter 141
Replace Wet Disk Brake Cooling Oil Filter—If Equipped 142
Check Axle Oil Levels 143
Check Final Drive Oil Levels 143
Replace Hydraulic Tank Breather 143
Check and Adjust Bin (Dump Body) Shock Pads 144
Replace Transmission Oil Filters 144
Replace Transfer Case Oil Filter 145
Replace Crankcase Breather (Oil Separator)(S N —200802) 145
Clean Crankcase Breather (S N 200803—) 146
Maintenance—Every 2000 Hours 148
Replace Breathers—Transmission, Transfer Case, and Axles 148
Change Transmission Oil 148
Change Axle Oil 149
Change Final Drive Oil 150
Change Transfer Case Oil 151
Change Wet Disk Brake Cooling Oil—If Equipped 152
Replace Pneumatic System Dryer-Filter 153
Replace Hydraulic System Return Filter 154
Inspect and Measure Oscillation Joint Bushings 154
Maintenance—Every 3000 Hours 155
Replace Engine Belt Tensioner 155
Replace Hydraulic Suction Screen 155
Maintenance—Every 4000 Hours 156
Change Hydraulic Oil 156
Clean and Inspect Hydraulic Pump Driveshaft Damper Coupler 156
Maintenance—Every 6000 Hours 157
Drain, Flush and Refill Engine Cooling System 157
Replace Universal Joints 157
Miscellaneous—Machine 158
Prime Fuel System 158
Check Engine Air Intake System 158
Check Wheel Nuts 158
Lubricate Hinges 158
Do Not Service Control Valves, Cylinders, Pumps, or Motors 158
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 159
Precautions for Alternator and Regulator 159
Handling, Checking and Servicing Batteries Carefully 159
Using Battery Charger 161
Using Booster Batteries—24 Volt System 161
Remove and Replace Batteries 163
Welding On Machine 164
Welding Near Electronic Control Units 164
Keep Electronic Control Unit Connectors Clean 164
Fuse and Relay Compartment 164
JDLink™ Machine Monitoring System (MMS)—If Equipped 167
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 167
Adjust Headlights 168
Replace Tail and Brake Light and Rear Turn Signal 168
Replace Backup Light and Work Light—If Equipped 169
Replace License Plate Light Bulb—If Equipped 169
Replace Dome Light Bulb 169
Clean the Machine Regularly 170
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 170
Metric Cap Screw and Nut Torque Values 171
Unified Inch Bolt and Screw Torque Values 172
Metric Bolt and Screw Torque Values 173
Miscellaneous—Operational Checkout 175
Operational Checkout 175
Diagnostic Trouble Code Check 175
Operational Checks—Ignition OFF, Engine OFF Checks 175
Operational Checks—Ignition ON, Engine OFF Checks 175
Operational Checks—Ignition ON, Engine ON Checks 177
Miscellaneous—Troubleshooting 190
Using Troubleshooting Charts 190
Engine 190
Transmission 193
Axle 193
Tires 194
Brakes 195
Hydraulic System 195
Instruments and Controls 196
Electrical System 196
Rear Frame and Cab 198
Miscellaneous—Storage 199
Prepare Machine for Storage 199
Monthly Storage Procedure 199
Miscellaneous—Serial Numbers 201
Record Product Identification Number (PIN) 201
Record Engine Serial Number 201
Record Transmission Serial Number 201
Record Front Axle Serial Number 201
Record Middle Axle Serial Number 202
Record Rear Axle Serial Number 202
Miscellaneous—Specifications 203
350D and 400D Series II Engine Specifications 203
350D and 400D Series II Travel Speeds 203
350D and 400D Series II Drain and Refill Capacities 204
350D Series II Articulated Dump Truck Specifications 205
400D Series II Articulated Dump Truck Specifications 208
Page Number 9
Section 1-1 13
Section 1-2 14
Section 1-3 21
Section 1-4 26
Section 1-5 29
Section 2-1 32
Section 2-2 48
Section 2-3 75
Section 3-1 85
Section 3-2 100
Section 3-3 109
Section 3-4 120
Section 3-5 125
Section 3-6 131
Section 3-7 133
Section 3-8 140
Section 3-9 148
Section 3-10 155
Section 3-11 156
Section 3-12 157
Section 4-1 158
Section 4-2 175
Section 4-3 190
Section 4-4 199
Section 4-5 201
Section 4-6 203

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