John Deere 35D & 50D Excavators Operator’s Manual OMT209413 PDF

Description

John Deere 35D & 50D Excavators Operator’s Manual OMT209413 – PDF DOWNLOAD

• Part Number (P/N): OMT209413_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 35D, 50D
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 35D & 50D Excavators Operator’s Manual OMT209413 – PDF DOWNLOAD

35D and 50D Excavators 1
Introduction 2
Foreword 2
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 3
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Add Cab Guarding for Special Uses 19
Inspect Machine 19
Stay Clear of Moving Parts 20
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires, Clean Debris From Machine 21
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 23
Prepare for Emergencies 23
Clean Debris from Machine 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 26
Avoid Work Site Hazards 26
Keep Riders Off Machine 27
Avoid Backover Accidents 27
Avoid Machine Tip Over and Machine Damage 28
Operating or Traveling On Public Roads 28
Inspect and Maintain ROPS 28
Add and Operate Attachments Safely 29
Use Special Care When Lifting Objects 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Cooling System Safely 30
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 31
Drive Metal Pins Safely 31
Safety—Safety Signs 32
Safety Signs 32
Replace Safety Signs 34
Operation—Operator’s Station 35
Monitor Panel and Functions35D—(S N —265686)50D—(S N —275477) 35
Monitor Panel and Functions35D—(S N —265687)50D—(S N —275478) 36
Switch Panel—Cab 37
Switch Panel—Canopy 38
Pedals and Levers 38
Engine Speed Control Knob 39
Pilot Control Shutoff Lever 39
Setting Trip Meters 39
Door Release Lever—If Equipped 41
Front (Secondary Exit) Window—If Equipped 42
Secondary Exit Tool—If Equipped 42
Opening Rear Window—If Equipped 43
Opening Right Side Window—If Equipped 43
Adjusting Operator Seat 43
Toolbox and Operator’s Manual Compartment 44
Operation—Operating the Machine 45
Operating in High Altitude 45
Before Starting Work 45
Operator’s Daily Machine Check Before Starting 45
Starting the Engine 46
Starting the Engine In Cold Weather 46
Checking Instruments After Starting 47
Cold Weather Warm-Up 47
Travel Pedals and Levers 48
Control Lever Pattern Operation 49
Control Lever Pattern Conversion 50
Multi-Function Control Lever—If Equipped 50
Boom-Swing Pedal 51
Auxiliary Pedal 51
Positioning Auxiliary Line Selector Valve 52
Operating Backfill Blade 53
Operating Angle Blade—If Equipped 54
Operating Tips—Backfill Blade 54
Operating In Water and Mud 55
Selecting Correct Track 55
Driving Up a Steep or Slippery Slope 55
Lowering Boom With Engine Stopped 56
Parking 56
Loading and Unloading for Transport 57
Towing Machine a Short Distance 57
Lifting 57
Lifting Machine 59
Maintenance—Machine 60
Diesel Fuel 60
Lubricity of Diesel Fuel 61
Biodiesel Fuel 62
Minimizing the Effect of Cold Weather on Diesel Engines 64
Testing Diesel Fuel 65
Handling and Storing Diesel Fuel 65
Alternative and Synthetic Lubricants 65
Diesel Engine Oil — Tier 3 and Stage IIIA 66
Hydraulic Oil 66
Travel Gear Case Oil 67
Grease with Molybdenum Disulfide 68
Mixing of Lubricants 68
Lubricant Storage 68
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 69
Drain Intervals for Diesel Engine Coolant 70
John Deere COOL-GARD™ II Coolant Extender 70
Supplemental Coolant Additives 70
Operating in Warm Temperature Climates 71
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 71
Testing Diesel Engine Coolant 72
Maintenance—Periodic Maintenance 73
Service Machine at Specified Intervals 73
Check the Hour Meter Regularly 73
Preparing Machine for Maintenance 73
Engine Access Door 74
Maintenance Access Cover 75
Tilting the Operator Station 75
Fuel Tank 78
Checking Washer Fluid Level 79
Hydraulic Breaker and Crusher Attachments 79
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 79
Service Intervals 80
Required Parts 81
Maintenance—As Required 83
Cleaning Air Cleaner Element 83
Cleaning Radiator Core and Oil Cooler 83
Check Coolant 84
Maintenance—Every 10 Hours or Daily 86
Checking Engine Oil Level 86
Checking Hydraulic Oil Tank Level 86
Draining Fuel Tank Sump 88
Draining Water Separator 88
Checking Recovery Tank Coolant Level 89
Checking Bucket Teeth 89
Checking Track Sag—Rubber Track 89
Checking Track Sag—Steel Track—If Equipped 90
Track Sag General Information 91
Adjusting Track Sag 91
Seat Belt 92
Maintenance—First 50, Then Every 100 Hours 93
Lubricate Bucket and Link Pins 93
Grease Front Joint Pins 94
Inspect Fan Belt, Check and Adjust Tension 95
Maintenance—Every 250 Hours 96
Lubricate Swing Bearing 96
Checking Travel Gear Case Oil Level 96
Draining Hydraulic Oil Tank Sump 97
Replacing Hydraulic Oil Tank Filter 98
Take Engine Oil Sample 98
Maintenance—Every 500 Hours 99
Changing Engine Oil and Replacing Filter 99
Replacing Hydraulic Oil Tank Filter 99
Lubricate Swing Bearing Gear 100
Lubricate Control Lever Universal Joint 101
Replacing Final Fuel Filter 101
Replace Water Separator Element 102
Grease Blade Pins 102
Replacing Air Cleaner Element 103
Take Fluid Samples 103
Maintenance—Every 1000 Hours 104
Changing Travel Gear Case Oil 104
Replacing Pilot System Oil Filter 105
Checking and Adjusting Engine Valve Lash (Clearance) 106
Checking Starter and Alternator 106
Check Coolant 106
Maintenance—Every 2000 Hours 107
Changing Hydraulic Tank Oil and Cleaning Suction Screen 107
Maintenance—Every 6000 Hours 111
Draining Cooling System 111
Cooling System Fill and Deaeration 112
Miscellaneous—Machine 113
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 113
Do Not Service Control Valves, Cylinders, Pumps, or Motors 113
Precautions for Alternator and Regulator 113
Using Booster Batteries—12-Volt System 114
Handling, Checking, and Servicing Batteries Carefully 115
Using Battery Charger 116
Replacing the Battery 116
12-Volt Auxiliary Power Outlet 117
Welding On Machine 117
Welding Near Electronic Control Units 118
Keep Electronic Control Unit Connectors Clean 118
Bleed Hydraulic System 118
Clean Machine Regularly 119
Connecting and Disconnecting Auxiliary Lines 119
Replacing Fuses 119
Cleaning Heating and Air Conditioning Filter Screens—If Equipped 121
Installing Bucket With Quick Coupler 122
Replacing Bucket Teeth—TK Series 123
Checking Track Shoe Hardware 124
Rubber Track Care 124
Removing and Installing Rubber Track 124
Converting the Track 125
Unified Inch Bolt and Screw Torque Values 126
Metric Bolt and Screw Torque Values 127
Miscellaneous—Operational Checkout 128
Operational Checkout 128
Miscellaneous—Troubleshooting 144
Using Troubleshooting Charts 144
Engine 145
Electrical System 148
Hydraulic System 150
Miscellaneous—Storage 152
Prepare Machine for Storage 152
Monthly Storage Procedure 152
Miscellaneous—Serial Numbers 154
Record Product Identification Number (PIN) 154
Record Engine Serial Number 154
Keep Proof of Ownership 154
Keep Machines Secure 155
Miscellaneous—Specifications 156
35D Engine Specifications 156
35D Drain and Refill Capacities 156
35D Machine Specifications 157
35D Working Ranges 159
35D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Standard Boom and Canopy) 161
35D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Long Arm and Canopy) 162
35D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Standard Boom and Cab) 163
35D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Long Arm and Cab) 164
50D Engine Specifications 164
50D Drain and Refill Capacities 165
50D Machine Specifications 166
50D Working Ranges 168
50D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Standard Boom and Canopy) 170
50D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Long Arm and Canopy) 171
50D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Standard Boom and Cab) 172
50D Excavator Lift Capacity—KG (LB)(Blade on the Ground With Long Arm and Cab) 173
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 30
Section 1-5 32
Section 2-1 35
Section 2-2 45
Section 3-1 60
Section 3-2 73
Section 3-3 83
Section 3-4 86
Section 3-5 93
Section 3-6 96
Section 3-7 99
Section 3-8 104
Section 3-9 107
Section 3-10 111
Section 4-1 113
Section 4-2 128
Section 4-3 144
Section 4-4 152
Section 4-5 154
Section 4-6 156

S.V 04/24