John Deere 35G Excavator Operator’s Manual OMT333111 – PDF DOWNLOAD

Description

John Deere 35G Excavator Operator’s Manual OMT333111 – PDF DOWNLOAD

FILE DETAILS:

John Deere 35G Excavator Operator’s Manual OMT333111 – PDF DOWNLOAD

• P/N: OMT333111_73
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 35G
• Serial Range: 1FF035GX_K270001
• Complete Service Information:
  • PC11191
  • T333120

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 35G Excavator Operator’s Manual OMT333111 – PDF DOWNLOAD

Contents 11
Safety—Safety and Operator Conveniences 15
Safety and Operator Convenience Features 15
Safety—General Precautions 16
Recognize Safety Information 16
Follow Safety Instructions 16
Operate Only If Qualified 16
Wear Protective Equipment 17
Avoid Unauthorized Machine Modifications 17
Control Pattern Selector—If Equipped 17
Add Cab Guarding for Special Uses 17
Inspect Machine 18
Stay Clear of Moving Parts 18
Avoid High-Pressure Fluids 18
Avoid High-Pressure Oils 19
Work In Ventilated Area 19
Avoid Static Electricity Risk When Refueling 20
Prevent Fires, Clean Debris From Machine 21
Prevent Battery Explosions 21
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 22
Prepare for Emergencies 23
Clean Debris from Machine 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Avoid Backover Accidents 26
Avoid Machine Tip Over and Machine Damage 27
Inspect and Maintain ROPS 27
Prevent Acid Burns 28
Travel Safely 28
Use Special Care When Lifting Objects 29
Add and Operate Attachments Safely 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Cooling System Safely 30
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 31
Drive Metal Pins Safely 31
Safety—Safety Signs 32
Safety Signs 32
Operation—Operator’s Station 38
Right Console—Cab 38
Right Console—Canopy 38
Key Switch 39
Pedals and Levers 39
Engine Speed Dial 40
Horn 40
Pilot Shutoff Lever 41
Travel Alarm Cancel Switch 41
Cab Heater and Air Conditioner—If Equipped 42
Operating AM/FM Radio—If Equipped 45
Cab Dome Light—If Equipped 47
12 Volt Auxiliary Power Outlet 47
Door Release Lever—If Equipped 48
Front (Alternative Exit) Window—If Equipped 49
Removing Lower Front Window—If Equipped 50
Fire Extinguisher Mounting Location 50
Alternative Exit Tool—If Equipped 51
Opening Right Side Window—If Equipped 51
Adjusting Operator Seat 52
Operator’s Manual Compartment 52
Operation—Monitor Operation 53
Monitor 53
Monitor Functions 54
Monitor Start-Up 55
Menu 56
Menu—Alarm List 57
Menu—Auto-Shutdown 59
Menu—Clock 60
Menu—Trip 61
Menu—Brightness Adjustment 62
Operation—Operating the Machine 63
Operating in High Altitude 63
Before Starting Work 63
Inspect Machine Daily Before Starting 63
Starting the Engine 64
Starting the Engine in Cold Weather 65
Checking Instruments After Starting 66
Warm-Up Operation 66
Cold Weather Warm-Up 67
Operate Within Machine Limits 67
Digging and Grading Operation 68
Travel Pedals and Levers 69
Control Lever Pattern Operation 70
Control Lever Pattern Conversion 71
Multi-Function Control Lever 72
Boom-Swing Pedal 73
Positioning Auxiliary Line Selector Valve 74
Operating Backfill Blade 75
Operating Angle Blade—If Equipped 76
Operating Tips—Backfill Blade 76
Operating in Water and Mud 76
Selecting Correct Track 76
Driving Up a Steep or Slippery Slope 77
Lower Boom With Engine Stopped 77
Parking the Machine 79
Loading Machine for Transport 80
Recovery Procedure 82
Lifting 83
Lifting Machine 84
Maintenance—Machine 85
Required Emission-Related Information 85
Diesel Fuel 85
Diesel Fuel Specifications 85
Lubricity of Diesel Fuel 85
Biodiesel Fuel 86
Supplemental Diesel Fuel Additives 87
Fuel Filters 87
Minimizing the Effect of Cold Weather on Diesel Engines 88
Testing Diesel Fuel 89
Handling and Storing Diesel Fuel 89
Alternative and Synthetic Lubricants 89
Lubricant Storage 89
Mixing of Lubricants 90
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 90
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 91
Oil Filters 91
Hydraulic Oil 92
Travel Gear Case Oil 93
Grease 93
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 94
Water Quality for Mixing with Coolant Concentrate 95
Supplemental Coolant Additives 95
Operating in Warm Temperature Climates 96
Testing Coolant Freeze Point 96
Disposing of Coolant 97
Maintenance—Periodic Maintenance 98
Service Machine at Specified Intervals 98
Check the Hour Meter Regularly 98
Prepare Machine for Maintenance 99
Engine Access Door 100
Open Maintenance Access Doors 101
Tilting Operator’s Station 102
Fuel Tank 106
Check Windshield Washer Fluid Level—If Equipped 107
Hydraulic Breaker and Crusher Attachments 107
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 108
Service Intervals 109
Required Parts 111
Maintenance—As Required 112
Clean Radiator Core and Oil Cooler 112
Check and Clean Air Cleaner Dust Unloader Valve 112
Replace Engine Air Filter 113
Check and Adjust Air Conditioner Belt—If Equipped 114
Check Track Sag—Rubber Track 115
Check Track Sag—Steel Track—If Equipped 116
Adjust Track Sag 117
Clean and Tighten Battery Terminals 117
Maintenance—Every 10 Hours or Daily 118
Check Engine Oil Level 118
Check Hydraulic Tank Oil Level 119
Drain Water and Sediment from Fuel Tank Sump 120
Drain Water and Sediment from Primary Fuel Filter and Water Separator 120
Check Engine Coolant Level 121
Check Bucket Teeth 121
Check Seat Belt 122
Lubricate Bucket and Link Pins 122
Lubricate Front End Pin Joints 123
Maintenance—Initial Service – 50 Hours 124
Check and Adjust Fan Belt Tension 124
Maintenance—Every 100 Hours 125
Lubricate Bucket and Link Pins 125
Lubricate Front End Pin Joints 126
Check and Adjust Fan Belt Tension 127
Maintenance—Initial Service – 250 Hours 128
Replace Hydraulic Tank Oil Filter 128
Maintenance—Every 250 Hours 129
Lubricate Swing Bearing 129
Check Travel Gear Case Oil Level 129
Drain Water and Sediment From Hydraulic Tank 130
Take Engine Oil Sample 130
Maintenance—Every 500 Hours 131
Drain and Refill Engine Oil and Replace Filter 131
Lubricate Front End Pin Joints 132
Lubricate Swing Bearing Gear 133
Lubricate Control Lever Universal Joint 133
Lubricate Blade Pins 134
Replace Primary Fuel Filter and Water Separator 135
Replace Final Fuel Filter 136
Replace Hydraulic Tank Oil Filter 136
Take Fluid Samples 137
Maintenance—Every 1000 Hours 138
Replace Pilot System Oil Filter 138
Drain and Refill Travel Gear Case Oil 140
Check and Adjust Engine Valve Lash 140
Check Starter and Alternator 140
Maintenance—Every 2000 Hours 141
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 141
Drain Cooling System 143
Cooling System Fill and Deaeration Procedure 144
Miscellaneous—Machine 145
Bleed Fuel System 145
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 145
Do Not Service Control Valves, Cylinders, Pumps, or Motors 145
Precautions for Alternator and Regulator 145
Using Booster Batteries—12-Volt System 146
Handling, Checking, and Servicing Batteries Carefully 147
Using Battery Charger 148
Replacing Battery 149
Welding on Machine 149
Bleed Hydraulic System 150
Clean Machine Regularly 151
Connecting and Disconnecting Auxiliary Lines 152
Replacing Fuses 154
Clean Cab Fresh Air and Cab Recirculating Air Filters—If Equipped 155
Replacing Bucket Teeth 156
Replacing Bucket Teeth—TK Series 157
Installing Bucket With Quick Coupler 158
Track Sag General Information 159
Check Track Shoe Hardware 159
Rubber Track Care 160
Removing and Installing Rubber Track 160
Converting the Track 161
Hardware Torque Specifications 161
Unified Inch Bolt and Screw Torque Values 162
Metric Bolt and Screw Torque Values 163
Miscellaneous—Operational Checkout 164
Operational Checkout 164
Diagnostic Trouble Code Check 164
Operational Checks—Key Switch Off, Engine Off Checks 164
Operational Checks—Key Switch On, Engine Off Checks 165
Operational Checks—Key Switch On, Engine On Checks 174
Miscellaneous—Troubleshooting 206
Troubleshooting Procedure 206
Engine 207
Electrical System 212
Hydraulic System 215
Miscellaneous—Storage 217
Prepare Machine for Storage 217
Monthly Storage Procedure 217
Miscellaneous—Serial Numbers 219
Record Product Identification Number (PIN) 219
Record Engine Serial Number 219
Keep Proof of Ownership 219
Keep Machines Secure 220
Miscellaneous—Specifications 221
Engine Specifications 221
Drain and Refill Capacities 221
Machine Specifications 222
Working Ranges 224
Excavator Lift Capacity—KG (LB ) (Canopy, Standard Arm, Standard Counterweight, and Rubber Track with Blade) 226
Excavator Lift Capacity—KG (LB ) (Canopy, Standard Arm, Standard Counterweight, and Steel Track with Blade) 227
Excavator Lift Capacity—KG (LB ) (Canopy, Long Arm, Standard Counterweight, and Rubber Track with Blade) 228
Excavator Lift Capacity—KG (LB ) (Canopy, Long Arm, Standard Counterweight, and Steel Track with Blade) 229
Excavator Lift Capacity—KG (LB ) (Canopy, Standard Arm, Extra Counterweight, and Rubber Track with Blade) 230
Excavator Lift Capacity—KG (LB ) (Canopy, Standard Arm, Extra Counterweight, and Steel Track with Blade) 231
Excavator Lift Capacity—KG (LB ) (Canopy, Long Arm, Extra Counterweight, and Rubber Track with Blade) 232
Excavator Lift Capacity—KG (LB ) (Canopy, Long Arm, Extra Counterweight, and Steel Track with Blade) 233
Excavator Lift Capacity—KG (LB ) (Cab, Standard Arm, Standard Counterweight, and Rubber Track with Blade) 234
Excavator Lift Capacity—KG (LB ) (Cab, Standard Arm, Standard Counterweight, and Steel Track with Blade) 235
Excavator Lift Capacity—KG (LB ) (Cab, Long Arm, Standard Counterweight, and Rubber Track with Blade) 236
Excavator Lift Capacity—KG (LB ) (Cab, Long Arm, Standard Counterweight, and Steel Track with Blade) 237
Excavator Lift Capacity—KG (LB ) (Cab, Standard Arm, Extra Counterweight, and Rubber Track with Blade) 238
Excavator Lift Capacity—KG (LB ) (Cab, Standard Arm, Extra Counterweight, and Steel Track with Blade) 239
Excavator Lift Capacity—KG (LB ) (Cab, Long Arm, Extra Counterweight, and Rubber Track with Blade) 240
Excavator Lift Capacity—KG (LB ) (Cab, Long Arm, Extra Counterweight, and Steel Track with Blade) 241
Page Number 11
Section 1-1 15
Section 1-2 16
Section 1-3 24
Section 1-4 30
Section 1-5 32
Section 2-1 38
Section 2-2 53
Section 2-3 63
Section 3-1 85
Section 3-2 98
Section 3-3 112
Section 3-4 118
Section 3-5 124
Section 3-6 125
Section 3-7 128
Section 3-8 129
Section 3-9 131
Section 3-10 138
Section 3-11 141
Section 4-1 145
Section 4-2 164
Section 4-3 206
Section 4-4 217
Section 4-5 219
Section 4-6 221

S.V 04/24