John Deere 35G Mini Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 35G Mini Excavator Operator’s Manual – PDF DOWNLOAD

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DESCRIPTION:

John Deere 35G Mini Excavator Operator’s Manual – PDF DOWNLOAD

(PIN: 1FF035GX_ _K270001— )

Introduction
Foreword :

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages; see your John Deere dealer to order. THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents.

• Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which you should have received from your dealer.
• This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied.
• Setting fuel delivery above specifications or otherwise overpowering machines will result in such action. If you are not the original owner of this machine, it is in your interest to contact your local John Deere dealer to inform them of this unit’s serial number. This will help John Deere notify you of any issues or product improvements.

TABLE OF CONTENTS:

John Deere 35G Mini Excavator Operator’s Manual – PDF DOWNLOAD

Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features 1-1-1
Safety—General Precautions
Recognize Safety Information 1-2-1
Follow Safety Instructions 1-2-1
Operate Only If Qualified 1-2-1
Wear Protective Equipment 1-2-2
Avoid Unauthorized Machine Modifications 1-2-2
Control Pattern Selector—If Equipped 1-2-2
Add Cab Guarding for Special Uses 1-2-2
Inspect Machine 1-2-3
Stay Clear of Moving Parts 1-2-3
Avoid High-Pressure Fluids 1-2-3
Avoid High-Pressure Oils 1-2-4
Work In Ventilated Area 1-2-4
Avoid Static Electricity Risk When Refueling 1-2-5
Prevent Fires 1-2-5
Prevent Battery Explosions 1-2-6
Handle Chemical Products Safely 1-2-6
Dispose of Waste Properly 1-2-6
Prepare for Emergencies 1-2-7
Clean Debris from Machine 1-2-7
Safety—Operating Precautions
Use Steps and Handholds Correctly 1-3-1
Start Only From Operator’s Seat 1-3-1
Use and Maintain Seat Belt 1-3-1
Prevent Unintended Machine Movement 1-3-1
Avoid Work Site Hazards 1-3-2
Keep Riders Off Machine 1-3-2
Avoid Backover Accidents 1-3-3
Avoid Machine Tip Over 1-3-3
Inspect and Maintain ROPS 1-3-4
Prevent Acid Burns 1-3-4
Travel Safely 1-3-5
Use Special Care When Lifting Objects 1-3-5
Add and Operate Attachments Safely 1-3-5
Safety—Maintenance Precautions
Park and Prepare for Service Safely 1-4-1
Service Cooling System Safely 1-4-1
Remove Paint Before Welding or Heating 1-4-2
Make Welding Repairs Safely 1-4-2
Drive Metal Pins Safely 1-4-2
Page
Safety—Safety Signs
Safety Signs 1-5-1
Operation—Operator’s Station
Right Console—Cab 2-1-1
Right Console—Canopy 2-1-1
Key Switch 2-1-2
Pedals and Levers 2-1-3
Engine Speed Control Dial 2-1-4
Horn 2-1-4
Pilot Shutoff Lever 2-1-5
Cab Heater and Air Conditioner—If Equipped 2-1-6
Operating AM/FM Radio—If Equipped 2-1-9
Cab Dome Light 2-1-10
Door Release Lever—If Equipped 2-1-11
Front (Secondary Exit) Window—If
Equipped 2-1-12
Removing Lower Front Window—If
Equipped 2-1-13
Fire Extinguisher Mounting Location 2-1-13
Secondary Exit Tool—If Equipped 2-1-14
Opening Right Side Window—If Equipped 2-1-14
Adjusting Operator Seat 2-1-15
Operator’s Manual Compartment 2-1-15
Operation—Monitor Operation
Monitor 2-2-1
Monitor Functions 2-2-2
Monitor Start-Up 2-2-3
MENU 2-2-4
MENU—Alarm List 2-2-5
MENU—Auto Shutdown 2-2-7
MENU—Clock 2-2-8
MENU—Trip 2-2-9
MENU—Brightness Adjustment 2-2-10
Operation—Operating the Machine
Operating in High Altitude 2-3-1
Before Starting Work 2-3-1
Operator’s Daily Machine Check
Before Starting 2-3-1
Starting the Engine 2-3-2
Starting the Engine in Cold Weather 2-3-3
Checking Instruments After Starting 2-3-3
Cold Weather Warm-Up 2-3-4
Travel Pedals and Levers 2-3-5
Control Lever Pattern Operation 2-3-6
Control Lever Pattern Conversion 2-3-7
Multi-Function Control Lever 2-3-8
Boom-Swing Pedal 2-3-9
Positioning Auxiliary Line Selector Valve 2-3-10
Operating Backfill Blade 2-3-11
Operating Angle Blade—If Equipped 2-3-11
Operating Tips—Backfill Blade 2-3-11
Operating in Water and Mud 2-3-12
Selecting Correct Track 2-3-12
Driving Up a Steep or Slippery Slope 2-3-12
Lower Boom With Engine Stopped 2-3-13
Parking 2-3-15
Loading and Unloading for Transport 2-3-16
Towing Machine a Short Distance 2-3-16
Lifting 2-3-17
Lifting Machine 2-3-18
Maintenance—Machine
Diesel Fuel 3-1-1
Diesel Fuel Specifications 3-1-1
Lubricity of Diesel Fuel 3-1-1
BioDiesel Fuel 3-1-2
Supplemental Diesel Fuel Additives 3-1-3
Fuel Filters 3-1-3
Minimizing the Effect of Cold Weather
on Diesel Engines 3-1-4
Testing Diesel Fuel 3-1-5
Handling and Storing Diesel Fuel 3-1-5
Alternative and Synthetic Lubricants 3-1-5
Lubricant Storage 3-1-5
Mixing of Lubricants 3-1-6
John Deere Break-In Plus™ Engine Oil
— Interim Tier 4, Final Tier 4, Stage
IIIB, and Stage IV 3-1-6
Diesel Engine Oil — Interim Tier 4,
Final Tier 4, Stage IIIB, and Stage IV 3-1-7
Engine Oil and Filter Service Intervals
— Interim Tier 4, Final Tier 4, Stage
IIIB, and Stage IV Engines 3-1-8
Oil Filters 3-1-8
Hydraulic Oil 3-1-9
Travel Gear Case Oil 3-1-10
Grease 3-1-10
Diesel Engine Coolant (engine without
wet sleeve cylinder liners) 3-1-11
Water Quality for Mixing with Coolant
Concentrate 3-1-12
Supplemental Coolant Additives 3-1-12
Operating in Warm Temperature Climates 3-1-12
Testing Coolant Freeze Point 3-1-13
Disposing of Coolant 3-1-13
Maintenance—Periodic Maintenance
Service Machine at Specified Intervals 3-2-1
Check the Hour Meter Regularly 3-2-1
Page
Prepare Machine for Maintenance 3-2-2
Engine Access Door 3-2-2
Open Maintenance Access Doors 3-2-3
Tilting Operator’s Station 3-2-4
Fuel Tank 3-2-8
Check Washer Fluid Level 3-2-9
Hydraulic Breaker and Crusher Attachments
3-2-9 Fluid Analysis Program Test Kits and
3-Way Coolant Test Kit 3-2-10
Service Intervals 3-2-11
Required Parts 3-2-12
Maintenance—As Required
Clean Radiator Core and Oil Cooler 3-3-1
Check and Clean Air Cleaner Dust
Unloader Valve 3-3-1
Replace Engine Air Filter 3-3-2
Check and Adjust Air Conditioner
Belt—If Equipped 3-3-3
Check Track Sag—Rubber Track 3-3-4
Check Track Sag—Steel Track—If Equipped
3-3-5 Adjust Track Sag
3-3-6
Maintenance—Every 10 Hours or Daily
Check Engine Oil Level 3-4-1
Check Hydraulic Tank Oil Level 3-4-2
Drain Water and Sediment from Fuel
Tank Sump 3-4-3
Drain Water and Sediment from
Primary Fuel Filter and Water Separator 3-4-3
Check Engine Coolant Level 3-4-4
Check Bucket Teeth 3-4-4
Check Seat Belt 3-4-4
Lubricate Bucket and Link Pins 3-4-5
Lubricate Front End Pin Joints 3-4-6
Maintenance—Initial Service – 50 Hours
Check and Adjust Fan Belt Tension 3-5-1
Maintenance—Every 100 Hours
Lubricate Bucket and Link Pins 3-6-1
Lubricate Front End Pin Joints 3-6-2
Check and Adjust Fan Belt Tension 3-6-3
Maintenance—Initial Service – 250 Hours
Replace Hydraulic Tank Oil Filter 3-7-1
Maintenance—Every 250 Hours
Lubricate Swing Bearing 3-8-1
Check Travel Gear Case Oil Level 3-8-1
Drain Water and Sediment from
Hydraulic Tank 3-8-2
Take Engine Oil Sample 3-8-2
Continued on next page
ii 031715
PN=2
Contents
Page
Maintenance—Every 500 Hours
Drain and Refill Engine Oil and Replace Filter 3-9-1
Lubricate Front End Pin Joints 3-9-2
Lubricate Swing Bearing Gear 3-9-3
Lubricate Control Lever Universal Joint 3-9-3
Lubricate Blade Pins 3-9-4
Replace Primary Fuel Filter and Water
Separator 3-9-5
Replace Final Fuel Filter 3-9-6
Replace Hydraulic Tank Oil Filter 3-9-7
Take Fluid Samples 3-9-8
Maintenance—Every 1000 Hours
Replace Pilot System Oil Filter 3-10-1
Drain and Refill Travel Gear Case Oil 3-10-3
Check and Adjust Engine Valve Lash 3-10-3
Check Starter and Alternator 3-10-3
Maintenance—Every 2000 Hours
Drain and Refill Hydraulic Tank Oil 3-11-1
Drain Cooling System 3-11-4
Cooling System Fill and Deaeration
Procedure 3-11-5
Miscellaneous—Machine
Bleed Fuel System 4-1-1
Do Not Service or Adjust Injection
Nozzles or High Pressure Fuel Pump 4-1-1
Do Not Service Control Valves,
Cylinders, Pumps, or Motors 4-1-1
Precautions for Alternator and Regulator 4-1-1
Using Booster Batteries—12-Volt System 4-1-2
Handling, Checking, and Servicing
Batteries Carefully 4-1-3
Using Battery Charger 4-1-4
Replacing the Battery 4-1-5
Welding on Machine 4-1-5
Bleed Hydraulic System 4-1-6
Clean Machine Regularly 4-1-7
Adding 12-Volt Accessories 4-1-7
Connecting and Disconnecting
Auxiliary Lines 4-1-8
Replacing Fuses 4-1-9
Clean Cab Fresh Air and Cab
Recirculating Air Filters—If Equipped 4-1-10
Replacing Bucket Teeth 4-1-12
Replacing Bucket Teeth—TK Series 4-1-13
Installing Bucket With Quick Coupler 4-1-14
Track Sag General Information 4-1-15
Check Track Shoe Hardware 4-1-15
Rubber Track Care 4-1-16
Removing and Installing Rubber Track 4-1-16
Converting the Track 4-1-17
Unified Inch Bolt and Screw Torque Values 4-1-18
Metric Bolt and Screw Torque Values 4-1-19
Page
Miscellaneous—Operational Checkout
Operational Checkout 4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure 4-3-1
Engine 4-3-2
Electrical System 4-3-6
Hydraulic System 4-3-8
Miscellaneous—Storage
Prepare Machine for Storage 4-4-1
Monthly Storage Procedure 4-4-1
Miscellaneous—Serial Numbers
Record Product Identification Number (PIN) 4-5-1
Record Engine Serial Number 4-5-1
Keep Proof of Ownership 4-5-1
Keep Machines Secure 4-5-2
Miscellaneous—Specifications
Engine Specifications 4-6-1
Drain and Refill Capacities 4-6-1
Machine Specifications 4-6-2
Working Ranges 4-6-4
Excavator Lift Capacity—KG (LB )
(Canopy, Standard Arm, Standard
Counterweight, and Rubber Track
with Blade) 4-6-6
Excavator Lift Capacity—KG (LB )
(Canopy, Standard Arm, Standard
Counterweight, and Steel Track with Blade) 4-6-6
Excavator Lift Capacity—KG (LB )
(Canopy, Long Arm, Standard
Counterweight, and Rubber Track
with Blade) 4-6-7
Excavator Lift Capacity—KG (LB )
(Canopy, Long Arm, Standard
Counterweight, and Steel Track with
Blade) 4-6-7
Excavator Lift Capacity—KG (LB )
(Canopy, Standard Arm, Extra
Counterweight, and Rubber Track
with Blade) 4-6-8
Excavator Lift Capacity—KG (LB )
(Canopy, Standard Arm, Extra
Counterweight, and Steel Track with
Blade) 4-6-8
Excavator Lift Capacity—KG (LB )
(Canopy, Long Arm, Extra
Counterweight, and Rubber Track
with Blade) 4-6-9
Excavator Lift Capacity—KG (LB )
(Canopy, Long Arm, Extra
Counterweight, and Steel Track with Blade) 4-6-9
Continued on next page
iii 031715
PN=3
Contents
Page
Excavator Lift Capacity—KG (LB )
(Cab, Standard Arm, Standard
Counterweight, and Rubber Track
with Blade) 4-6-10
Excavator Lift Capacity—KG (LB )
(Cab, Standard Arm, Standard
Counterweight, and Steel Track with
Blade) 4-6-10
Excavator Lift Capacity—KG (LB )
(Cab, Long Arm, Standard
Counterweight, and Rubber Track
with Blade) 4-6-11
Excavator Lift Capacity—KG (LB )
(Cab, Long Arm, Standard
Counterweight, and Steel Track with
Blade) 4-6-11
Excavator Lift Capacity—KG (LB )
(Cab, Standard Arm, Extra
Counterweight, and Rubber Track
with Blade) 4-6-12
Excavator Lift Capacity—KG (LB )
(Cab, Standard Arm, Extra
Counterweight, and Steel Track with
Blade) 4-6-12
Excavator Lift Capacity—KG
(LB ) (Cab, Long Arm, Extra
Counterweight, and Rubber Track
with Blade) 4-6-13
Excavator Lift Capacity—KG
(LB ) (Cab, Long Arm, Extra
Counterweight, and Steel Track with
Blade) 4-6-13

JOHN DEERE 35G MINI EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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