John Deere 370E, 410E & 460E Dump Trucks Operator’s Manual OMT331714X19 PDF

Description

John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual OMT331714X19 – PDF DOWNLOAD

Part Number (P/N): OMT331714X19_34
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 370E, 410E, 460E
Serial Numbers (Serial):

• 1DW370E_ _ _D634583—668586
• 1DW410E_ _ _D634583—668586
• 1DW460E_ _ _D634583—668586

TABLE OF CONTENTS:

John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual OMT331714X19 – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Recognize Safety Information 28
Follow Safety Instructions 28
Operate Only If Qualified 28
Wear Protective Equipment 29
Avoid Unauthorized Machine Modifications 29
Inspect Machine 29
Stay Clear of Moving Parts 29
Avoid High-Pressure Fluids 30
Avoid High-Pressure Oils 30
Work In Ventilated Area 31
Prevent Fires, Clean Debris From Machine 31
Prevent Battery Explosions 32
Handle Chemical Products Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 33
Prepare for Emergencies 33
Clean Debris from Machine 34
Safety—Operating Precautions 35
Use Steps and Handholds Correctly 35
Start Only From Operator’s Seat 35
Use and Maintain Seat Belt 35
Prevent Unintended Machine Movement 36
Avoid Work Site Hazards 36
Keep Riders Off Machine 37
Avoid Backover Accidents 37
Avoid Machine Tip Over 37
Operating on Slopes 38
Operating in Water and Mud 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 38
Add and Operate Attachments Safely 39
Safety—Maintenance Precautions 40
Park and Prepare for Service Safely 40
Service Cooling System Safely 40
Remove Paint Before Welding or Heating 41
Make Welding Repairs Safely 41
Drive Metal Pins Safely 41
Service Tires Safely 42
Safety—Safety Signs 43
Replace Safety Signs 43
Safety Signs 43
Operation—Operator’s Station 50
Operator Controls 50
Operator Control Functions 53
Rear View Monitor—If Equipped 54
Sealed Switch Module (SSM) 55
CAN Monitor Unit (CMU) 59
CAN Monitor Unit (CMU) Functions 60
Radio Controls—If Equipped 62
Steering Column Lever 62
Operator Seat and Instructional Seat 63
Battery Disconnect Switch and Battery Circuit Breakers 64
Miscellaneous Equipment 64
Fire Extinguisher 66
Operation—Operating the Machine 67
Before Starting Work 67
Inspect Machine Daily Before Starting 67
Engine Break-In Period 67
Starting Engine 68
Stopping Engine 69
Engine Block Heater—If Equipped 70
Replace Start Aid Can—If Equipped 70
Parking the Machine 71
Cold Weather Warmup 72
Warming Hydraulic System 73
Driving Machine 73
Steering Machine 74
Shifting the Transmission 75
Using Gear Hold and Gear Range 77
Using Operator Speed Control 78
Using Differential Lock 79
Slowing and Stopping the Machine 82
Operating on a Hill 83
Off-Road Operation 84
Loading and Unloading Dump Body 85
Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure 85
Dump Body Control 86
Using Onboard Weighing (OBW) System 88
Machine Light Operation 91
Freeing Stuck Machine 93
Operating at High Altitudes 95
Towing the Machine 95
Removing Drive Shafts for Towing-Recovery 96
Mechanically Releasing Park Brake 97
Lifting the Machine 98
Loading and Unloading Machine From Trailer 100
Lock All Compartments 102
Operation—Monitor Operation 103
CAN Monitor Unit (CMU)—Default Display Screen 103
CAN Monitor Unit (CMU)—Main Menu 105
CAN Monitor Unit (CMU)—Main Menu—Operation 105
CAN Monitor Unit (CMU)—Main Menu—Operation—Trip Counters 105
CAN Monitor Unit (CMU)—Main Menu—Operation—Tire Information 106
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits 106
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Operator Height Limit 106
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Owner Limits 107
CAN Monitor Unit (CMU)—Main Menu—Operation—Job Timer 108
CAN Monitor Unit (CMU)—Main Menu—Operation—Reverse Fans 108
CAN Monitor Unit (CMU)—Main Menu—Operation—Body Heat 108
CAN Monitor Unit (CMU)—Main Menu—Operation—Secondary Steer Test 109
CAN Monitor Unit (CMU)—Main Menu—Diagnostics 109
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Codes 110
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Part Info 110
CAN Monitor Unit (CMU)—Main Menu—Setup 110
CAN Monitor Unit (CMU)—Main Menu—Setup—Monitor 110
CAN Monitor Unit (CMU)—Main Menu—Setup—Stairwell Light Timer 111
CAN Monitor Unit (CMU)—Main Menu—Setup—Service Light Timer 111
CAN Monitor Unit (CMU)—Main Menu—Setup—Wiper Delay Time 111
CAN Monitor Unit (CMU)—Main Menu—Setup—Fan Reverse Reminder 111
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery 112
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery—Software Update 113
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery—Delivery Settings 114
CAN Monitor Unit (CMU)—Main Menu—Security 114
CAN Monitor Unit (CMU)—Main Menu—Security—Security Settings 115
CAN Monitor Unit (CMU)—Main Menu—Security—Delayed Logout 115
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Operator PINs 115
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Transport PIN 116
CAN Monitor Unit (CMU)—Main Menu—Security—Change Owner PIN 116
CAN Monitor Unit (CMU)—Main Menu—Owner Login 117
Maintenance—Machine 118
Alternative and Synthetic Lubricants 118
Hydraulic Oil 119
Transmission Oil 120
Grease 120
Axle and Final Drive Oil 121
Lubricant Storage 121
Mixing of Lubricants 121
Diesel Fuel 122
Lubricity of Diesel Fuel 123
Handling and Storing Diesel Fuel 123
Biodiesel Fuel 124
Testing Diesel Fuel 125
Minimizing the Effect of Cold Weather on Diesel Engines 126
Diesel Engine Break-In™ Oil 127
Diesel Engine Oil—Tier 3 and Stage III A Engines 128
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Engine 129
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 130
Drain Intervals for Diesel Engine Coolant 131
John Deere COOL-GARD™ II Coolant Extender 131
Supplemental Coolant Additives 132
Operating in Warm Temperature Climates 132
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 133
Testing Diesel Engine Coolant 134
Disposing of Coolant 134
Maintenance—Periodic Maintenance 135
Service Your Machine at Specified Intervals 135
Check the Hour Meter Regularly 135
Prepare Machine for Maintenance 135
Fuel Tank 136
Installation and Removal of Dump Body Locking Bar 136
Install Articulation Locking Bar 137
Tilt Cab 138
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 140
Service Intervals 141
Required Parts 143
Maintenance Legend 144
Maintenance—As Required 145
Inspect Tires, Check Pressure 145
Check Wheel Bolt Torque 146
Check Service Brake Pad Wear 147
Service Engine Air Intake System 148
Inspect Serpentine Belt 149
Clean Cooler Cores 151
Check Coolant 152
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 153
Check Rear View Camera 153
Check Windshield Washer Fluid Level 154
Drain Fuel Filters (Water Separators) 154
Check and Clean or Replace Cab Air Filter 155
Run Transmission Clutch Calibration 155
Maintenance—Every 10 Hours or Daily 156
Check Engine Coolant Level 156
Check Engine Oil Level 157
Check Hydraulic Oil Level 157
Check Transmission Oil Level 158
Maintenance—Every 50 Hours 159
Lubricate Articulation Joint, Oscillation Joint, and Through Drive Bearing 159
Lubricate Greaseable Steering Cylinder Pins—If Equipped 160
Maintenance—Initial Service—500 Hours 161
Replace Axle Oil Filters 161
Maintenance—Every 500 Hours 162
Check Battery Electrolyte Level and Terminals 162
Take Fluid Samples 164
Check Axle Oil Levels 164
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 166
Drain and Refill Engine Oil and Replace Filter 167
Change Engine Oil (Quick Service—If Equipped) and Replace Filter 168
Replace Fuel Tank Breather Filter—If Equipped with Fast Fill 168
Replace Primary Fuel Filter (Water Separator) 169
Replace Auxiliary Fuel Filter (Water Separator) 169
Replace Final Fuel Filter 170
Check Park Brake Pad Wear and Lubricate Linkage 170
Maintenance—Every 1000 Hours 171
Check and Adjust Dump Body Shock Pads 171
Check Coolant 172
Replace Axle Oil Filters 173
Maintenance—Every 2000 Hours 174
Drain and Refill Transmission Oil and Replace Filters 174
Change Transmission Oil (Quick Service—If Equipped) 175
Replace Transmission Oil Filters 176
Run Transmission Clutch Calibration 176
Drain and Refill Axle Oil 177
Lubricate Axle Seals 180
Clean Axle Pump Suction Screen 181
Clean and Inspect Axle Breathers 181
Adjust Engine Valve Clearance (Lash) 182
Replace Fuel Tank Breather Filter 182
Maintenance—Every 4000 Hours 183
Clean Hydraulic Pump Case Drain In-Line Screen 183
Clean Hydraulic Fan Drive Case Drain In-Line Screens 184
Clean Hydraulic System Fill Strainer 185
Replace Hydraulic System Return Filter 186
Drain and Refill Hydraulic Oil 187
Change Hydraulic Oil (Quick Service—If Equipped) 188
Replace Hydraulic Tank Breather 189
Replace Engine Air Cleaner Elements 190
Clean Axle Pump Case Drain Screen 191
Maintenance—Every 6000 Hours 192
Drain, Flush, and Refill Engine Cooling System 192
Drain, Flush, and Refill Engine Cooling System (Quick Service—If Equipped) 193
Inspect Driveline Torsional Coupler 194
Miscellaneous—Machine 195
Bleed Fuel System 195
Secondary Steering 195
Lubricate Hinges 196
Fluid Sampling Test Ports 196
Do Not Service Control Valves, Cylinders, Pumps, or Motors 198
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 198
Precautions for Alternator and Regulator 199
Handling, Checking and Servicing Batteries Carefully 200
Using Battery Charger 201
Using Booster Batteries—24-Volt System 202
Remove and Replace Batteries 203
Welding On Machine 204
Welding Near Electronic Control Units 205
Keep Electronic Control Unit Connectors Clean 205
Fuse and Relay Compartment 206
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 207
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 207
Replace Tail and Brake Light and Rear Turn Signal 208
Replace Backup Light and Work Light—If Equipped 208
Replace License Plate Light Bulb—If Equipped 208
Replace Dome Light Bulb 209
Clean the Machine Regularly 209
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 210
Metric Cap Screw and Nut Torque Values 211
Unified Inch Bolt and Screw Torque Values 212
Metric Bolt and Screw Torque Values 213
Miscellaneous—Operational Checkout 214
Operational Checkout 214
Diagnostic Trouble Code Check 214
Operational Checks—Ignition OFF, Engine OFF Checks 214
Operational Checks—Ignition ON, Engine OFF Checks 217
Operational Checks—Ignition ON, Engine ON Checks 221
Miscellaneous—Troubleshooting 232
Troubleshooting Procedure 232
Engine 233
Transmission 236
Axle 238
Tires 239
Brakes 239
Hydraulic System 240
Electrical System 241
Rear Frame and Cab 242
Miscellaneous—Storage 243
Prepare Machine for Storage 243
Monthly Storage Procedure 244
Miscellaneous—Serial Numbers 245
Record Product Identification Number (PIN) 245
Record Engine Serial Number 245
Record Transmission Serial Number 246
Record Front Axle Serial Number 246
Record Middle Axle Serial Number 247
Record Rear Axle Serial Number 247
Keep Proof of Ownership 247
Keep Machines Secure 248
Miscellaneous—Specifications 249
370E, 410E, and 460E Engine Specifications 249
370E, 410E, and 460E Travel Speeds 250
370E, 410E, and 460E Drain and Refill Capacities 252
370E Articulated Dump Truck Specifications 254
410E Articulated Dump Truck Specifications 258
460E Articulated Dump Truck Specifications 262
Page Number 23
Section 1-1 27
Section 1-2 28
Section 1-3 35
Section 1-4 40
Section 1-5 43
Section 2-1 50
Section 2-2 67
Section 2-3 103
Section 3-1 118
Section 3-2 135
Section 3-3 145
Section 3-4 156
Section 3-5 159
Section 3-6 161
Section 3-7 162
Section 3-8 171
Section 3-9 174
Section 3-10 183
Section 3-11 192
Section 4-1 195
Section 4-2 214
Section 4-3 232
Section 4-4 243
Section 4-5 245
Section 4-6 249

S.V 04/24