John Deere 370E, 410E & 460E Dump Trucks Operator’s Manual PDF

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John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual OMT363009X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual OMT363009X19 – PDF DOWNLOAD

P/N: OMT363009X19_22
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 370E, 410E, 460E
Series: 0
Serial:
PIN: 1DW370E_ _ _C668588—708124
PIN: 1DW370E_ _ _D668588—708124
PIN: 1DW410E_ _ _C668589—708124
PIN: 1DW410E_ _ _D668589—708124
PIN: 1DW460E_ _ _C668587—708124
PIN: 1DW460E_ _ _D668587—708124
For complete service information also see: T363011X19, PC11356, PC11357, PC11358

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual OMT363009X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 35
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
High Debris Applications 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Avoid Power Lines 43
Keep Riders Off Machine 43
Prevent Acid Burns 44
Avoid Backover Accidents 44
Avoid Machine Tip Over 45
Operating on Slopes 45
Operating in Water and Mud 45
Operating or Traveling On Public Roads 46
Inspect and Maintain ROPS 46
Travel Safely 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Service Tires Safely 49
Use Proper Lifting Equipment 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 57
Operator Controls 57
Operator Control Functions 58
Sealed Switch Module (SSM) 59
Primary Display Unit (PDU) 62
Primary Display Unit (PDU) Functions 63
Steering Column Lever 67
Pedals 68
Operator Seat and Instructional Seat 69
Cab Door Release 70
Cab Door Stop Adjustment 70
Opening Side Window/Alternative Exit 71
Opening Rear Side Window 71
Radio—If Equipped 72
Rear View Monitor—If Equipped 74
12-Volt Auxiliary Power Outlet 75
Fire Extinguisher Mounting Location 75
Operation—Operating the Machine 76
Before Starting Work 76
Inspect Machine Daily Before Starting 76
Engine Break-In Period 76
Starting Engine 77
Stopping Engine 79
Service ADVISOR™ Remote (SAR) Software Delivery Process 79
Engine Block Heater—If Equipped 80
Cold Weather Warm-up 80
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 81
Replace Start Aid Can—If Equipped 83
Parking the Machine 84
Battery Disconnect Switch and Battery Circuit Breakers 84
Warming Hydraulic System 85
Air Conditioner and Heater Operation 85
Driving Machine 87
Steering Machine 87
Shifting the Transmission 88
Using Gear Hold and Gear Range 90
Using Operator Speed Control 90
Using Differential Lock 91
Slowing and Stopping the Machine 93
Operating on a Hill 94
Off-Road Operation 95
Loading and Unloading Dump Body 96
Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure 96
Dump Body Control 97
Using Onboard Weighing (OBW) System—If Equipped 99
Machine Light Operation 100
Freeing Stuck Machine 102
Towing the Machine 103
Removing Drive Shafts for Towing-Recovery 104
Mechanically Releasing Park Brake 105
Lifting the Machine 106
Loading and Unloading Machine From Trailer 108
Lock All Compartments 110
Operation—Monitor Operation 111
Primary Display Unit (PDU) Display 111
Primary Display Unit (PDU) Display Messages 112
Information—Machine Settings 113
Information—Operator Training 113
Main Menu 114
Operation—Job Timer 114
Operation—Trip Counters 114
Operation—Life Counters 115
Operation—Reverse Fan—If Equipped 115
Diagnostics—Codes 115
Diagnostics—Controller ID 116
Diagnostics—Machine ID 116
Diagnostics—Software Delivery 117
Diagnostics—Battery Monitor 117
Diagnostics—Tire Sensors—If Equipped 118
Setup—Monitor 119
Setup—Antitheft/Security 120
Setup—Operator Settings 121
Setup—Test and Setup 121
Maintenance—Machine 122
Required Emission-Related Information 122
Alternative and Synthetic Lubricants 122
Hydraulic Oil 123
Transmission Oil 124
Grease 124
Axle and Final Drive Oil 125
Lubricant Storage 125
Mixing of Lubricants 125
Diesel Fuel 126
Lubricity of Diesel Fuel 127
Handling and Storing Diesel Fuel 127
Biodiesel Fuel 128
Testing Diesel Fuel 129
Supplemental Diesel Fuel Additives 129
Fuel Filters 129
Minimizing the Effect of Cold Weather on Diesel Engines 130
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 131
Diesel Engine Oil—Tier 2 and Stage II Engines 132
Diesel Engine Oil—Tier 3 and Stage III A Engines 133
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 134
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 135
Oil Filters 135
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 136
John Deere COOL-GARD™ II Coolant Extender 137
Water Quality for Mixing with Coolant Concentrate 137
Operating in Warm Temperature Climates 138
Testing Coolant Freeze Point 138
Disposing of Coolant 139
Maintenance—Periodic Maintenance 140
Service Machine at Specified Intervals 140
Check the Hour Meter Regularly 140
Fuel Tank 141
Prepare Machine for Maintenance 141
Installation and Removal of Dump Body Locking Bar 142
Install Articulation Locking Bar 143
Tilt Cab 144
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 146
Service Intervals 147
Required Parts 149
Maintenance Legend 150
Maintenance—As Required 151
Inspect Tires and Check Pressure 151
Check Wheel Bolt Torque 152
Check Service Brake Disc Wear 153
Check Engine Air Cleaner Elements 154
Inspect Serpentine Belt 155
Clean Cooler Cores 156
Drain Primary and Auxiliary Fuel Filters With Water Separator 157
Check Windshield Washer Fluid Level 157
Check Cab Air Filters 158
Inspect Steering Cylinder Seals 159
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 160
Check Rear Camera 160
Clean and Tighten Battery Terminals 161
Maintenance—Every 10 Hours or Daily 162
Check Coolant Level 162
Check Engine Oil Level 163
Check Hydraulic System Oil Level 163
Check Transmission Oil Level 164
Maintenance—Every 50 Hours 165
Lubricate Articulation Joint, Oscillation Joint, and Through Drive Bearing 165
Lubricate Greaseable Steering Cylinder Pins—If Equipped 166
Maintenance—Every 250 Hours 167
Take Engine Oil Sample 167
Maintenance—Initial Service—500 Hours 168
Replace Axle Oil Filters 168
Run Transmission Clutch Calibration 168
Maintenance—Every 500 Hours 169
Check Hybrid Battery Electrolyte Level—If Equipped 169
Take Fluid Samples 170
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 171
Drain and Refill Engine Oil and Replace Filter 172
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 173
Replace Fuel Tank Breather—If Equipped with Fast Fill 173
Replace Primary Fuel Filter with Water Separator 174
Replace Auxiliary Fuel Filter with Water Separator 174
Replace Final Fuel Filter 175
Check Park Brake Pad Wear and Lubricate Linkage 175
Maintenance—Every 1000 Hours 176
Check and Adjust Dump Body Shock Pads 176
Check Coolant Condition 177
Replace Axle Oil Filters 178
Check Axle Oil Levels 179
Maintenance—Every 2000 Hours 181
Drain and Refill Transmission Oil and Replace Filters 181
Drain and Refill Transmission Oil (Quick Service—If Equipped) 182
Replace Transmission Oil Filters 183
Run Transmission Clutch Calibration 183
Drain and Refill Axle Oil 184
Lubricate Axle Seals 187
Clean and Inspect Axle Breathers 188
Adjust Engine Valve Clearance (Lash) 188
Replace Fuel Tank Breather Filter 188
Clean Axle Pump Suction Screen 189
Maintenance—Every 4000 Hours 190
Clean Hydraulic Pump Case Drain In-Line Screen 190
Clean Hydraulic Fan Drive Case Drain In-Line Screens 191
Clean Hydraulic System Fill Strainer 192
Replace Hydraulic System Return Filter 193
Drain and Refill Hydraulic Oil 194
Drain and Refill Hydraulic Oil (Quick Service—If Equipped) 195
Replace Hydraulic Tank Breather 196
Clean Axle Pump Case Drain Screen 197
Maintenance—Every 6000 Hours 198
Drain and Refill Engine Cooling System 198
Drain and Refill Engine Cooling System (Quick Service—If Equipped) 199
Inspect Driveline Torsional Coupler 200
Miscellaneous—Machine 201
Bleed Fuel System 201
Secondary Steering 201
Lubricate Hinges 202
Verified Anchor Point Information 202
Fluid Sampling Test Ports 202
Do Not Service Control Valves, Cylinders, Pumps, or Motors 204
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 204
Precautions for Alternator and Regulator 205
Handling, Checking, and Servicing Batteries Carefully 206
Using Battery Charger 207
Using Booster Batteries—24-Volt System 208
Remove and Install Batteries 209
Replacing Batteries 210
Welding on Machine 211
Keep Electronic Control Unit Connectors Clean 211
Replacing Fuses 212
JDLink™ Machine Monitoring System (MMS)—If Equipped 214
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 215
Replace Tail and Brake Light and Rear Turn Signal 216
Replace Backup Light and Work Light—If Equipped 216
Replace License Plate Light Bulb—If Equipped 216
Replace Dome Light Bulb 217
Hardware Torque Specifications 217
Unified Inch Bolt and Screw Torque Values 218
Metric Bolt and Screw Torque Values 219
Miscellaneous—Operational Checkout 220
Operational Checkout 220
Diagnostic Trouble Code Check 220
Operational Checks—Ignition OFF, Engine OFF Checks 220
Operational Checks—Ignition ON, Engine OFF Checks 222
Operational Checks—Ignition ON, Engine ON Checks 224
Miscellaneous—Troubleshooting 231
Troubleshooting Procedure 231
Engine 232
Transmission 235
Axle 237
Tires 238
Brakes 238
Hydraulic System 239
Electrical System 240
Rear Frame and Cab 241
Miscellaneous—Storage 242
Prepare Machine for Storage 242
Monthly Storage Procedure 243
Miscellaneous—Serial Numbers 244
Record Product Identification Number (PIN) 244
Record Engine Serial Number 244
Record Transmission Serial Number 244
Record Front Axle Serial Number 245
Record Middle Axle Serial Number 245
Record Rear Axle Serial Number 245
Keep Proof of Ownership 245
Keep Machines Secure 246
Miscellaneous—Specifications 247
370E, 410E, and 460E Engine Specifications 247
370E Machine Dimensions 250
410E Machine Dimensions 254
460E Machine Dimensions 258
370E Machine Specifications 261
410E Machine Specifications 262
460E Machine Specifications 263
370E, 410E, and 460E Travel Speeds 264
Drain and Refill Capacities 266
Eurasian Economic Union 266
Machine Design Life 267
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 50
Section 2-1 57
Section 2-2 76
Section 2-3 111
Section 3-1 122
Section 3-2 140
Section 3-3 151
Section 3-4 162
Section 3-5 165
Section 3-6 167
Section 3-7 168
Section 3-8 169
Section 3-9 176
Section 3-10 181
Section 3-11 190
Section 3-12 198
Section 4-1 201
Section 4-2 220
Section 4-3 231
Section 4-4 242
Section 4-5 244
Section 4-6 247

S.V 04/24