John Deere 3754D Road Builder Operator’s Manual OMT231440 PDF

Description

John Deere 3754D Road Builder Operator’s Manual OMT231440 – PDF DOWNLOAD

• Product Number (P/N): OMT231440_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Road Builders
• Publication Type: Operator’s Manuals
• Associated Models: 3754D

TABLE OF CONTENTS:

John Deere 3754D Road Builder Operator’s Manual OMT231440 – PDF DOWNLOAD

3754D Road Builder 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Beware of Exhaust Fumes 21
Prevent Fires 21
In Case of Machine Fire 21
Clean Debris From Machine 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 23
Prepare for Emergencies 23
Control Pattern 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Operate Machine Safely 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Use Care When Swinging Machine 26
Travel Safely 26
Operate Booms With Care 27
Avoid Power Lines 27
Avoid Backover Accidents 27
Avoid Machine Tip Over and Machine Damage 28
Use Special Care When Lifting Objects 28
Operating On Slopes 28
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 29
Inspect and Maintain Operator Protective Structures and Guards 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Machines Safely 30
Service Cooling System Safely 30
Prevent Acid Burns 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Safety—Safety Signs 33
Safety Signs 33
Operation—Operator’s Station 35
Pedals, Levers, and Panels 35
Control Lever Switches 36
Monitor Panel 36
Monitor Panel Functions 37
Front Switch Panel 38
Front Switch Panel Functions 39
Switch Panel 40
Pilot Shutoff Lever 40
Power Boost Button 40
Travel Alarm and Travel Alarm Cancel Switch 41
Seat Heater Switch—If Equipped 41
Reversing Cooling Fan Switch—If Equipped 41
Cab Heater and Air Conditioner—Side Entry Cab 42
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 43
Cab Heater and Air Conditioner—Rear Entry Cab 43
Operating the AM/FM Radio 44
Side Entry Cab Door Handles 44
Rear Entry Cab Door Handles 45
Opening Side Windows 45
Secondary Exit 45
Adjusting the Mechanical Suspension Seat 47
Adjusting the Air Suspension Seat—If Equipped 48
Adjusting Pilot Control Lever Console Height 49
Fire Extinguisher 49
Hydraulic Oil Tank Pressure Vent—If Equipped 50
Operation—Operating the Machine 51
Before Starting Work 51
Operator’s Daily Machine Check Before Starting 51
Engine Break-In Period 52
Starting Engine 52
Timer Operation 54
Preset Timer for Heater Start 54
Cold Weather Warm-Up 55
Travel Pedals and Levers 56
Control Levers 56
Control Lever Pattern Operation 58
Operating In Water and Mud 58
Driving Up a Steep or Slippery Slope 58
Lifting 59
Lower Boom With Engine Stopped 60
Parking the Machine 61
Loading Machine On Trailer 61
Cab Tilting Procedure 62
Towing Machine 63
Tiedown Points 63
Machine Recovery 63
Maintenance—Machine 64
Diesel Fuel 64
Biodiesel Fuel 65
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 67
Drain Intervals for Diesel Engine Coolant 68
John Deere COOL-GARD™ II Coolant Extender 68
Supplemental Coolant Additives 68
Operating in Warm Temperature Climates 69
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 69
Testing Diesel Engine Coolant 70
Low Sulfur Diesel Fuel Conditioner 70
Testing Diesel Fuel 70
Handling and Storing Diesel Fuel 71
Engine Break-In Oil 71
Diesel Engine Oil — Tier 3 and Stage IIIA 72
Diesel Engine Oil and Filter Service Intervals 73
Alternative and Synthetic Lubricants 74
Hydraulic Oil 74
Swing Gear Case and Travel Gear Case Oils 77
Pump Drive Gear Case Oil 77
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 78
Cab and Riser Tilt Power Pack Oil 79
Maintenance—Periodic Maintenance 80
Service Machine at Specified Intervals 80
Check the Hour Meter Regularly 80
Prepare Machine for Maintenance 80
Open Access Doors for Service 80
Open Engine Cover for Service 81
Fuel Tank 81
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 81
Periodic Maintenance Record Keeping System 82
Maintenance—As Required 85
Drain Water Separator 85
Clean Fuel Tank Inlet Screen 85
Clean Fuel Suction Screen 85
Drain Fuel Tank Sump 86
Check Windshield Washer Fluid Level 86
Clean Air Cleaner Dust Unloader Valve 86
Clean Air Inlet Screen and Cooling Package 87
Check Track Sag 88
Adjust Track Sag 88
Check Coolant 90
Maintenance—Every 10 Hours or Daily 91
Lubricate Front End Pin Joints 91
Check Hydraulic Tank Oil Level 92
Check Engine Oil Level 94
Check Surge Tank Coolant Level 95
Maintenance—Initial Service—50 Hours 96
Inspect and Re-Torque Track Hardware 96
Maintenance—Every 50 Hours 97
Lubricate Swing Bearing 97
Maintenance—Initial Service – 250 Hours 98
Change Engine Break-In Oil and Replace Filter 98
Maintenance—Every 250 Hours 99
Check Swing Gear Case Oil Level 99
Drain Hydraulic Tank Sump 100
Check Pump Drive Gear Case Oil Level 101
Clean Primary Air Cleaner Element 102
Check Battery Electrolyte Level and Terminals 103
Check Travel Gear Case Oil Level 105
Inspect and Re-Torque Track Hardware 105
Take Engine Oil Sample 106
Maintenance—Every 500 Hours 107
Lubricate Swing Bearing Gear 107
Change Engine Oil and Replace Filter 108
Replace Water Separator 109
Replace Final Fuel Filter 109
Check Air Intake Hoses 109
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 110
Take Fluid Samples 110
Maintenance—Every 1000 Hours 111
Change Swing Gear Case Oil 111
Replace Hydraulic Oil Tank Oil Filter 111
Replace Pilot Oil Filter 114
Clean the Engine Crankcase Ventilation Tube 116
Change Pump Drive Gear Case Oil 116
Inspect Fan Belt 117
Replace Air Cleaner Elements 117
Replace Air Cleaner Dust Unloader Valve 118
Check Coolant 118
Replace Fuel Tank Breather (S N 370158— ) 118
Maintenance—Every 1500 Hours 119
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 119
Maintenance—Every 2000 Hours 122
Check and Adjust Engine Valve Lash 122
Change Travel Gear Case Oil 122
Maintenance—Every 5000 Hours 123
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 123
Replace Hydraulic Cap Breather Element—If Equipped 125
Replace Hydraulic Tank Vent Cap Filter—If Equipped 126
Replace Engine Crankshaft Damper 127
Maintenance—Every 6000 Hours 128
Drain Cooling System 128
Cooling System Fill and Deaeration Procedure 130
Miscellaneous—Machine 131
Inspect and Clean Polycarbonate Windows 131
Check and Adjust Air Conditioner Belt 132
Bleed Fuel System 132
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 132
Do Not Service Control Valves, Cylinders, Pumps, or Motors 132
Precautions for Alternator and Regulator 133
JDLink™ Machine Monitoring System (MMS)—If Equipped 133
Using Diagnostic Gauge to Access Engine Information 133
Main Menu Navigation 134
Engine Configuration Data 135
Accessing Stored Trouble Codes 137
Accessing Active Trouble Codes 138
Adjusting Backlighting 140
Adjusting Contrast 141
Selecting Units Of Measurement 143
Setup 1-Up Display 145
Setup 4-Up Display 150
Using Booster Batteries—24-Volt System 155
Handling, Checking, and Servicing Batteries Carefully 156
Using Battery Charger 157
Replacing Batteries 158
Adding 12—Volt Accessories 159
Replacing Fuses 159
Fluid Sampling Test Ports—If Equipped 163
Welding On Machine 163
Clean Machine Regularly 163
Check and Clean Windshield Regularly 164
Track Sag General Information 164
Unified Inch Bolt and Screw Torque Values 165
Metric Bolt and Screw Torque Values 166
Miscellaneous—Operational Checkout 167
Operational Checkout 167
Miscellaneous—Troubleshooting 202
Using Troubleshooting Charts 202
Engine 203
Electrical System 206
Front Attachments Electrical Controls 208
Hydraulic System 209
Miscellaneous—Storage 211
Prepare Machine for Storage 211
Monthly Storage Procedure 212
Miscellaneous—Machine Numbers 213
Record Product Identification Number (PIN) 213
Record Engine Serial Number 213
Record Travel Motor Serial Numbers 213
Record Swing Motor Serial Number 214
Record Hydraulic Pump Serial Number 214
Keep Proof of Ownership 214
Keep Machines Secure 215
Miscellaneous—Specifications 216
3754D Engine Specifications 216
3754D Drain and Refill Capacities 216
3754D Road Builder Machine Specifications 217
3754D Road Builder Working Ranges 219
3754D Road Builder—Lift Capacity, kg (lb) 221
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 30
Section 1-5 33
Section 2-1 35
Section 2-2 51
Section 3-1 64
Section 3-2 80
Section 3-3 85
Section 3-4 91
Section 3-5 96
Section 3-6 97
Section 3-7 98
Section 3-8 99
Section 3-9 107
Section 3-10 111
Section 3-11 119
Section 3-12 122
Section 3-13 123
Section 3-14 128
Section 4-1 131
Section 4-2 167
Section 4-3 202
Section 4-4 211
Section 4-5 213
Section 4-6 216

S.V 04/24