John Deere 3754G & 3754GLC Excavator Operation Manual PDF

Description

John Deere 3754G & 3754GLC Forestry Excavator Operator’s Manual OMT351450X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 3754G & 3754GLC Forestry Excavator Operator’s Manual OMT351450X19 – PDF DOWNLOAD

P/N: OMT351450X19_13
Language: English
Division: Forestry
Product Lines: Excavator
Publication Type: Operator’s Manuals
Associated Models: 3754G, 3754GLC
Serials:
3754G: PIN: 1FF3754G_ _F371001
Additional Information: For complete service information also see T351454X19, PC15072.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 3754G & 3754GLC Forestry Excavator Operator’s Manual OMT351450X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Add Cab Guarding for Special Uses 45
Safety—Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 50
Inspect and Maintain ROPS 50
Keep the Operator Protective Structure (OPS) in Place 50
Operate Boom With Care 51
Operating on Slopes 51
Use Special Care When Lifting Objects 51
Use Care When Swinging Machine 51
Travel Safely 52
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety—Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 54
Drive Metal Pins Safely 55
Use Proper Lifting Equipment 55
Clean Exhaust Filter Safely 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 80
Pedals, Levers, and Panels 80
Switch Panel 80
Switch Panel Functions 81
Rear Panel 82
Horn Button 83
Power Boost Button 83
Pilot Shutoff Lever 84
Left Console 84
Travel Alarm and Travel Alarm Cancel Switch 85
Cab Dome Light Switch 85
Reversing Fan Switch—If Equipped 85
Max Speed Program Switch—If Equipped 86
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 87
Right Console 88
Exhaust Filter Parked Cleaning Switch 89
Service and Access Lights Switch—If Equipped 90
Service ADVISOR™ Remote (SAR) Switch 91
USB Charge Port—If Equipped 92
Attachment Combo Switch—If Equipped 93
Cab Heater and Air Conditioner 94
Selecting Display Between Celsius and Fahrenheit 95
Operating the AM/FM Radio 96
Satellite Radio—If Equipped 98
Hydraulic Oil Level Alarm—If Equipped 100
Fire Extinguisher Mounting Location 101
Alternative Exit 101
Adjusting the Air Suspension Seat 103
Adjusting the Mechanical Suspension Seat—If Equipped 107
Adjusting Pilot Control Lever Console Height 107
Adjusting Pull-Down Sunshades—If Equipped 108
Side Monitor—If Equipped 109
Operation—Monitor Operation 110
Monitor 110
Monitor Functions 111
Aftertreatment Indicators Overview 112
Monitor Start-Up 113
Main Menu 114
Main Menu—Alarm List 115
Main Menu—Air Conditioner 122
Main Menu—Radio 124
Main Menu—Setting Menu 125
Main Menu—Setting Menu—Date and Time 126
Main Menu—Setting Menu—Attachment Name Input 126
Main Menu—Setting Menu—Auto-Shutdown 127
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 128
Main Menu—Setting Menu—Sub Meter Selection 129
Main Menu—Setting Menu—Rear View Camera Monitor 130
Main Menu—Setting Menu—Display Item Selection 131
Main Menu—Setting Menu—Brightness Adjustment 131
Main Menu—Setting Menu—Language 131
Main Menu—Setting Menu—Unit Selection 132
Main Menu—Setting Menu—Main Menu Sequence Change 132
Main Menu—Information Menu 133
Main Menu—Information Menu—Operation 134
Main Menu—Information Menu—Maintenance 135
Main Menu—Information Menu—Troubleshooting 135
Main Menu—Information Menu—Monitoring 136
Operation—Operating the Machine 137
Before Starting Work 137
Operator Ability 137
Inspect Machine Daily Before Starting 138
Battery Disconnect Switch 139
Engine Break-In Period 139
Starting Engine 140
Cold Weather Start Aid 141
Cold Weather Warm-Up 143
Operate Within Machine Limits 144
Travel Pedals and Levers 144
Control Levers 145
Attachment Combo Control Levers—If Equipped 146
Required Machine Stop Warning 146
Exhaust Filter 148
Exhaust Filter Parked Cleaning 150
Selective Catalytic Reduction (SCR) System Overview 152
Service ADVISOR™ Remote (SAR) Software Delivery Process 153
Service ADVISOR™ Remote (SAR) Operation 154
Operating in Water and Mud 155
Driving Up a Steep or Slippery Slope 156
Lifting 157
Lower Boom With Engine Stopped 158
Parking the Machine 159
Loading Machine for Transport 160
Towing-Recovery Procedure 162
Machine Retrieval 162
Lifting the Machine 163
Maintenance—Machine 164
Required Emission-Related Information 164
Diesel Fuel 164
Diesel Fuel Specifications 165
Lubricity of Diesel Fuel 165
Handling and Storing Diesel Fuel 165
Biodiesel Fuel 166
Testing Diesel Fuel 167
Supplemental Diesel Fuel Additives 167
Fuel Filters 167
Minimizing the Effect of Cold Weather on Diesel Engines 168
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 169
Refilling Diesel Exhaust Fluid (DEF) Tank 170
Testing Diesel Exhaust Fluid (DEF) 171
Storing Diesel Exhaust Fluid (DEF) 171
Disposal of Diesel Exhaust Fluid (DEF) 172
Alternative and Synthetic Lubricants 172
Mixing of Lubricants 172
Lubricant Storage 172
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 173
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 174
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 175
Diesel Engine Oil Service Interval for Operation at High Altitude 175
Oil Filters 176
Hydraulic Oil 177
Swing Gear Case and Travel Gear Case Oils 178
Pump Drive Gear Case Oil 178
Enclosure Door and Cab Tilt Oil 179
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 179
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 180
Water Quality for Mixing with Coolant Concentrate 181
Operating in Warm Temperature Climates 181
Testing Coolant Freeze Point 182
Disposing of Coolant 182
Maintenance—Periodic Maintenance 183
Service Machine at Specified Intervals 183
Check the Hour Meter Regularly 183
Prepare Machine for Maintenance 184
Open Access Doors for Service 185
Open Engine Cover for Service 186
Cab Tilting Procedure—Rear Entry Cab Only 187
Enclosure Door Manual Operation 188
Fuel Tank 189
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 189
Service Intervals 190
Required Parts 192
Maintenance—As Required 194
Remove and Clean Fuel Tank Inlet Screen 194
Drain Water and Sediment From Fuel Tank Sump 194
Clean Cab Fresh Air and Cab Recirculating Air Filters 195
Check and Adjust Track Sag 199
Clean Rear Camera Lens—If Equipped 200
Clean Radiator Air Inlet Screens 200
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 201
Lubricate Door Hinges 202
Service Exhaust Filter 202
Clean and Tighten Battery Terminals 203
Maintenance—Every 10 Hours or Daily 204
Check Engine Oil Level 204
Check Engine Coolant Level 205
Check Hydraulic Tank Oil Level 206
Lubricate Front End Pin Joints 209
Lubricate Working Tool Pivots 210
Maintenance—Every 50 Hours or Weekly 211
Drain Primary Fuel Filter and Water Separator 211
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 211
Lubricate Swing Bearing 212
Maintenance—Every 100 Hours 213
Inspect and Re-Torque Track Hardware 213
Maintenance—Every 250 Hours 214
Check Swing Gear Case Oil Level 214
Drain Water and Sediment From Hydraulic Tank 214
Check Pump Drive Gear Case Oil Level 216
Check Hybrid Battery Electrolyte Level—If Equipped 217
Check Travel Gear Case Oil Level 219
Take Engine Oil Sample 219
Maintenance—Every 500 Hours 220
Lubricate Swing Bearing Gear 220
Replace Primary Fuel Filter and Water Separator 221
Replace Final Fuel Filter 222
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 223
Check Air Intake Hoses 224
Drain and Refill Engine Oil and Replace Filter 225
Check Enclosure Door and Cab Tilt Oil Level 226
Take Fluid Samples 227
Maintenance—Every 1000 Hours 228
Drain and Refill Swing Gear Case Oil 228
Replace Hydraulic Tank Oil Filter 229
Replace Pilot Oil Filter 231
Inspect Serpentine Belt 233
Drain and Refill Pump Drive Gear Case Oil 233
Remove and Clean Open Crankcase Ventilation (OCV) Hose 234
Replace Air Cleaner Elements 235
Replace Air Cleaner Dust Unloader Valve 236
Replace Fuel Tank Breather 236
Check Coolant Condition 237
Maintenance—Every 2000 Hours 238
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 238
Check and Adjust Engine Valve Lash 240
Drain and Refill Travel Gear Case Oil 241
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 241
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 242
Clean Diesel Exhaust Fluid (DEF) Tank (S N —371099) 242
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —371099) 242
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —371099) 242
Maintenance—Every 4000 Hours 243
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 243
Maintenance—Every 5000 Hours 244
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 244
Replace Hydraulic Tank Cap Breather Element 247
Drain and Refill Enclosure Door and Cab Tilt Oil 248
Maintenance—Every 6000 Hours 250
Drain Cooling System 250
Cooling System Fill and Deaeration Procedure 252
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 371100— ) 253
Miscellaneous—Machine 257
Clean Machine Regularly 257
Bleed Fuel System 257
Bleed Hydraulic System 258
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 259
Check Windshield Washer Fluid Level—If Equipped 260
Inspect and Clean Polycarbonate Windows 261
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 262
Do Not Service Control Valves, Cylinders, Pumps, or Motors 262
Precautions for Alternator and Regulator 262
Handling, Checking, and Servicing Batteries Carefully 263
Using Battery Charger 264
Using Booster Batteries—24-Volt System 266
Replacing Batteries 266
Welding On Machine 267
Keep Electronic Control Unit Connectors Clean 267
Adding 12-Volt Accessories 267
JDLink™ Machine Monitoring System (MMS)—If Equipped 268
Replacing Fuses 269
Fluid Sampling Test Ports—If Equipped 270
Keep ROPS Installed Properly 270
Tool Mounting Provisions—If Equipped 271
Replacing Bucket Teeth 272
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 273
Replacing Bucket Teeth—TK Series 274
Removing the Bucket 274
Inspect Seat Belt 275
Replacing Seat Belt 276
Track Sag General Information 276
Check Track Shoe Hardware 277
Hardware Torque Specifications 277
Unified Inch Bolt and Screw Torque Values 278
Metric Bolt and Screw Torque Values 279
Miscellaneous—Operational Checkout 280
Operational Checkout 280
Diagnostic Trouble Code Check 280
Operational Checks—Key Switch Off, Engine Off Checks 280
Operational Checks—Key Switch On, Engine Off Checks 283
Operational Checks—Key Switch On, Engine On Checks 292
Miscellaneous—Troubleshooting 322
Troubleshooting Procedure 322
Engine 323
Hydraulic System 328
Front Attachments Electrical Controls 330
Electrical System 331
Software Update 333
Miscellaneous—Storage 334
Prepare Machine for Storage 334
Monthly Storage Procedure 335
Preparing Engine for Long-Term Storage 336
Removing Engine From Long-Term Storage 337
Miscellaneous—Machine Numbers 338
Record Product Identification Number (PIN) 338
Record Engine Serial Number 338
Record Travel Motor Serial Numbers 339
Record Swing Motor Serial Number 339
Record Hydraulic Pump Serial Number 339
Keep Proof of Ownership 340
Keep Machines Secure 340
Miscellaneous—Specifications 341
Engine Specifications 341
Drain and Refill Capacities 342
Machine Specifications 343
Working Ranges 347
3754G Lift Capacity 349
3754GLC Lift Capacity 351
Eurasian Economic Union 352
Machine Design Life 352
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 46
Section 1-4 53
Section 1-5 57
Section 2-1 80
Section 2-2 110
Section 2-3 137
Section 3-1 164
Section 3-2 183
Section 3-3 194
Section 3-4 204
Section 3-5 211
Section 3-6 213
Section 3-7 214
Section 3-8 220
Section 3-9 228
Section 3-10 238
Section 3-11 243
Section 3-12 244
Section 3-13 250
Section 4-1 257
Section 4-2 280
Section 4-3 322
Section 4-4 334
Section 4-5 338
Section 4-6 341

S.V 04/24