John Deere 4.5 L OEM Diesel Engines (PVX / PWX) Operator’s Manual PDF

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John Deere 4.5 L OEM Diesel Engines (PVX / PWX) Operator’s Manual OMRG38827 – PDF DOWNLOAD

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John Deere 4.5 L OEM Diesel Engines (PVX / PWX) Operator’s Manual OMRG38827 – PDF DOWNLOAD

• P/N: OMRG38827_71
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 4045, 4.5L, 4045HFC92, 4045HFC93, 4045HFG92, 4045HFG93
• Series: POWERTECH
• Serial: INTERIM TIER 4/STAGE III B PLATFORM

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 4.5 L OEM Diesel Engines (PVX / PWX) Operator’s Manual OMRG38827 – PDF DOWNLOAD

Contents 9
Record Keeping 13
Engine Serial Number Plate 13
Record Engine Serial Number 13
Engine Option Codes 14
Emission Control Information Label 16
Record Aftertreatment Serial Numbers 16
Record High-Pressure Fuel Pump Model Number 17
Record Engine Control Unit (ECU) Serial Number 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Exhaust Filter Cleaning 29
Work In Ventilated Area 29
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolants 31
Diesel Fuel 31
Supplemental Diesel Fuel Additives 32
Lubricity of Diesel Fuel 32
Handling and Storing Diesel Fuel 32
Biodiesel Fuel 33
Testing Diesel Fuel 34
Fuel Filters 34
Minimizing the Effect of Cold Weather on Diesel Engines 35
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 36
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 37
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 38
Diesel Engine Oil and Filter Service Intervals 39
Mixing of Lubricants 39
Alternative and Synthetic Lubricants 40
Lubricant Storage 40
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panels 44
PV101 Instrument Panels 44
PV101 Diagnostic Gauge — Using 46
PV101 Diagnostic Gauge — Main Menu 47
PV101 Diagnostic Gauge — Essential Menus 48
DG14 Diagnostic Gauge — Using 48
DG14 Diagnostic Gauge — Main Menu 49
DG14 Diagnostic Gauge — Essential Menus 50
PV480 Instrument Panel 51
PV480 Diagnostic Gauge — Using 52
PV480 Diagnostic Gauge — Main Menu 53
PV480 Diagnostic Gauge — Essential Menus 54
Main Menu Navigation 54
Engine Configuration Data 56
Accessing Stored Trouble Codes 57
Accessing Active Trouble Codes 59
Engine Shutdown Codes 61
Adjusting Backlighting 62
Adjusting Contrast 64
Selecting Units Of Measurement 66
Setup 1-Up Display 68
Setup 4-Up Display 73
John Deere PowerSight 77
Engine Operation 78
Engine Break-In Service 78
Starting the Engine 80
Restarting Engine After Emergency Shutdown 82
Normal Engine Operation 82
Warming Engine 83
Idling Engine 83
Changing Engine Speed 84
Cold Weather Operation 85
Avoid Excessive Engine Idling 86
Stopping the Engine 87
Auxiliary Gear Drive Limitations 88
Generator Set (Standby) Applications 88
Using a Booster Battery or Charger 89
Exhaust Filters 90
Exhaust Filter Cleaning and Maintenance 90
Diesel Particulate Filter Maintenance and Service 90
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 91
Exhaust Filter — Disposal 91
Exhaust Filter System Overview 92
Diagnostic Gauge Keys and Indicators Overview 93
Passive Regeneration 94
Automatic (AUTO) Exhaust Filter Cleaning 94
Manual/Parked Exhaust Filter Cleaning 95
Disable Exhaust Filter Cleaning 95
Exhaust Filter Service Required 96
Lubrication and Maintenance 97
Required Emission-Related Information 97
Observe Service Intervals 97
Use Correct Fuels, Lubricants, and Coolant 98
Lubrication and Maintenance Service Interval Chart—Standard Industrial Engines 99
Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications 100
Lubrication & Maintenance — Daily 102
Daily Prestarting Checks 102
Lubrication & Maintenance — 500 Hours/12 Months 105
Servicing Fire Extinguisher 105
Checking Engine Mounts 105
Servicing Battery 105
Changing Engine Oil and Replacing Filter 107
Checking Air Intake System 110
Replacing Fuel Filter Elements 110
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 113
Checking Engine Electrical Ground Connections 114
Checking Cooling System 115
Pressure Testing Cooling System 116
Checking and Adjusting Engine Speeds 117
Lubrication & Maintenance — 1500 Hours 118
Checking Open Crankcase Vent (OCV) 118
Lubrication & Maintenance — 3000 Hours/36 Months 119
Checking and Adjusting Valve Clearance 119
Testing Glow Plugs for Continuity (If Applicable) 120
Lubrication & Maintenance — 6000 Hours/72 Months 121
Flushing and Refilling Cooling System 121
Testing Thermostat Opening Temperature 123
Service As Required 127
Additional Service Information 127
Do Not Modify Fuel System 127
Adding Coolant 128
Pre-Start Cleaning Guide 129
Replacing Single Stage Air Cleaner 130
Replacing Axial Seal Air Cleaner Filter Element 131
Replacing Radial Seal Air Cleaner Filter Element 133
Cleaning the Exhaust Filter 134
Replacing Fan and Alternator Belts 135
Checking Fuses 135
Checking Air Compressors (If Equipped) 136
Troubleshooting 137
General Troubleshooting Information 137
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 138
Displaying Of Diagnostic Trouble Codes (DTCs) 138
Listing of Diagnostic Trouble Codes (DTCs) 139
Intermittent Fault Diagnostics (With Electronic Controls) 143
Displaying Diagnostic Gauge Software 143
Engine Troubleshooting 145
Precautions for Electrical System When Steam Cleaning Engine 151
Engine Wiring Layout and Sensor Location 152
Precautions for Welding 157
Engine Wiring Diagram 158
Control Panel Wiring Diagram 176
Storage 179
Engine Storage Guidelines 179
Preparing Engine for Long-Term Storage 179
Removing Engine from Long Term Storage 180
Specifications 181
General OEM Engine Specifications 181
Engine Power Ratings And Fuel System Specifications 182
Engine Crankcase Oil Fill Quantities 183
Unified Inch Bolt and Screw Torque Values 184
Metric Bolt and Screw Torque Values 185
Lubrication and Maintenance Records 186
Using Lubrication and Maintenance Records 186
Daily (Prestarting) Service 186
500 Hour/12 Month Service 186
3000 Hour/36 Month Service 187
6000 Hour/72 Month Service 187
Service as Required 188
Warranty 189
John Deere Warranty in OEM Applications 189
Emissions Control System Certification Label 192
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 193
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 195
John Deere Service Literature Available 203
Technical Information 203
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 44
Section 20 78
Section 25 90
Section 30 97
Section 35 102
Section 40 105
Section 45 118
Section 50 119
Section 55 121
Section 60 127
Section 65 137
Section 70 179
Section 75 181
Section 80 186
Section 85 189
Section 90 203

S.V 04/24