John Deere 4.5 L OEM Engines (PowerTech™ M) Operator’s Manual PDF

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John Deere 4.5 L OEM Diesel Engines (PowerTech™ M) Operator’s Manual – PDF DOWNLOAD

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John Deere 4.5 L OEM Diesel Engines (PowerTech™ M) Operator’s Manual – PDF DOWNLOAD

P/N: OMRG37708_71
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 4.5L, 4045, 4045HF280, 4045TF280, 4045TF290
Series: POWERTECH™ M
Serial: TIER 3 / STAGE III
Additional Information: POWERTECH M™ 4.5L Tier3 / Stage III A OEM Diesel Engines; 4045TF280/290 and 4045HF280

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 4.5 L OEM Diesel Engines (PowerTech™ M) Operator’s Manual – PDF DOWNLOAD

Contents 7
Record Keeping 9
Engine Serial Number Plate 9
Record Engine Serial Number 9
Engine Option Codes 10
Record Fuel Injection Pump Information 12
Emergency Stationary Engine Rule 12
Safety 13
Recognize Safety Information 13
Understand Signal Words 13
Follow Safety Instructions 13
Replace Safety Signs 14
California Proposition 65 Warning 14
Illuminate Work Area Safely 14
Work in Clean Area 14
Use Proper Tools 15
Live With Safety 15
Prevent Machine Runaway 15
Handle Fuel Safely—Avoid Fires 16
Prepare for Emergencies 16
Handle Starting Fluid Safely 16
In Case of Fire 17
Handle Fluids Safely—Avoid Fires 17
Avoid Static Electricity Risk When Refueling 18
Service Machines Safely 18
Wear Protective Clothing 18
Protect Against Noise 19
Handling Batteries Safely 19
Prevent Acid Burns 20
Stay Clear of Rotating Drivelines 20
Install All Guards 21
Practice Safe Maintenance 21
Remove Paint Before Welding or Heating 22
Avoid Heating Near Pressurized Fluid Lines 22
Avoid High-Pressure Fluids 22
Do Not Open High-Pressure Fuel System 23
Protect Against High Pressure Spray 23
Prevent Battery Explosions 23
Avoid Hot Exhaust 24
Work In Ventilated Area 24
Service Cooling System Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Fuels, Lubricants, and Coolant 26
Diesel Fuel Sulfur Content for PowerTech Engines without Aftertreatment System 26
Diesel Fuel 27
Supplemental Diesel Fuel Additives 28
Lubricity of Diesel Fuel 28
Handling and Storing Diesel Fuel 28
Biodiesel Fuel 29
Testing Diesel Fuel 30
Fuel Filters 30
Aviation (Jet) Fuels 31
Minimizing the Effect of Cold Weather on Diesel Engines 32
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 33
Diesel Engine Oil — Tier 3 and Stage IIIA 34
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — OEM Applications 35
Mixing of Lubricants 36
Alternative and Synthetic Lubricants 36
Lubricant Storage 36
Oil Filters 36
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 37
Water Quality for Mixing with Coolant Concentrate 38
Operating in Warm Temperature Climates 38
Testing Coolant Freeze Point 39
Disposing of Coolant 39
Engine Operation 40
PV101 Instrument Panels 40
PV101 Diagnostic Gauge — Using 42
PV101 Diagnostic Gauge — Main Menu 43
PV101 Diagnostic Gauge — Essential Menus 44
DG14 Diagnostic Gauge — Using 44
DG14 Diagnostic Gauge — Main Menu 45
DG14 Diagnostic Gauge — Essential Menus 46
PV480 Instrument Panel 47
PV480 Diagnostic Gauge — Using 48
PV480 Diagnostic Gauge — Main Menu 49
PV480 Diagnostic Gauge — Essential Menus 50
Normal Engine Operation 51
Break-In Service 51
Auxiliary Gear Drive Limitations 53
Generator Set (Standby) Power Units 53
Starting The Engine 53
Cold Weather Starting 54
Warming Engine 55
Avoid Excessive Engine Idling 55
Stopping the Engine 56
Using a Booster Battery or Charger 57
Lubrication and Maintenance 58
Required Emission-Related Information 58
Observe Service Intervals 58
Use Correct Fuels, Lubricants, and Coolant 58
Lubrication and Maintenance Service Interval Chart 59
Lubrication & Maintenance — Daily 60
Daily Prestarting Checks 60
Lubrication & Maintenance — 500 Hours/12 Months 64
Servicing Fire Extinguisher 64
Checking Engine Mounts 64
Servicing Battery 65
Manual Belt Tensioner Adjustment 67
Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive) 68
Changing Engine Oil and Replacing Filter 70
Checking Crankcase Vent System 72
Checking Air Intake System 74
Replacing Fuel Filter Elements 75
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 77
Checking Engine Electrical Ground Connections 78
Checking Cooling System 79
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 80
Testing Diesel Engine Coolant 81
Pressure Testing Cooling System 82
Checking and Adjusting Engine Speeds 83
Lubrication & Maintenance — 2000 Hours/24 Months 84
Adjusting Variable Speed (Droop) — Generator Set Engines Only 84
Flushing and Refilling Cooling System 85
Testing Thermostats Opening Temperature 87
Check and Adjust Valve Clearance 102
Service As Required 107
Additional Service Information 107
Do Not Modify Fuel System 107
Adding Coolant 108
Pre-Start Cleaning Guide 109
Replacing Single Stage Air Cleaner 110
Replacing Axial Seal Air Cleaner Filter Element 111
Replacing Radial Seal Air Cleaner Filter Element 113
Replacing Fan and Alternator Belts 114
Checking Fuses 115
Checking Air Compressors (If Equipped) 115
Bleeding the Fuel System 116
Troubleshooting 119
General Troubleshooting Information 119
Precautions for Electrical System When Steam Cleaning Engine 119
Engine Troubleshooting 120
Storage 126
Engine Storage Guidelines 126
Preparing Engine for Long-Term Storage 126
Removing Engine from Long Term Storage 127
Specifications 128
General OEM Engine Specifications 128
Engine Power Ratings And Fuel System Specifications 129
Engine Crankcase Oil Fill Quantities 130
Unified Inch Bolt and Screw Torque Values 131
Metric Bolt and Screw Torque Values 132
Lubrication and Maintenance Records 133
Using Lubrication and Maintenance Records 133
Daily (Prestarting) Service 133
500 Hour/12 Month Service 133
2000 Hour/24 Month Service 134
Service as Required 135
Warranty 136
John Deere Warranty in OEM Applications 136
Emissions Control System Certification Label 139
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 140
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 142
John Deere Service Literature Available 150
Technical Information 150
Page Number 7
Section 01 9
Section 05 13
Section 10 26
Section 15 40
Section 20 58
Section 25 60
Section 30 64
Section 35 84
Section 40 107
Section 45 119
Section 50 126
Section 55 128
Section 60 133
Section 65 136
Section 70 150

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