John Deere 410 P & 460 P Gen-A Dump Truck Operator’s Manual PDF

Description

John Deere 410 P & 460 P Gen-A Articulated Dump Truck Operator’s Manual OMT476391X019 – PDF DOWNLOAD

Part Number (P/N): OMT476391X019_44
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 410 P, 460 P
Serial Numbers (Serial):

• 1DW410PA _ _F_06113
• 1DW410PA _ _D_06113
• 1DW460PA _ _F_06113
• 1DW460PA _ _D_06113

TABLE OF CONTENTS:

John Deere 410 P & 460 P Gen-A Articulated Dump Truck Operator’s Manual OMT476391X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 35
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 35
Recognize Safety Information 37
Follow Safety Instructions 37
Operate Only If Qualified 37
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Oils and Fluids 39
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 40
High Debris Applications 40
Prevent Fires, Clean Debris From Machine 41
In Case of Machine Fire 41
Prevent Battery Explosions 42
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Exhaust Filter Ash Handling and Disposal 43
Prepare for Emergencies 43
Clean Debris from Machine 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Avoid Power Lines 48
Keep Riders Off Machine 48
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Service Tires Safely 55
Use Proper Lifting Equipment 55
Clean Exhaust Filter Safely 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 67
Operator Controls 67
Operator Control Functions 68
Primary Display Unit (PDU) Functions 69
Sealed Switch Module (SSM) Functions 74
Steering Column Lever 75
Pedals 76
Rotary Switch Module (RSM) Functions 76
Operator’s Seat and Instructional Seat 77
Cab Door Release 78
Cab Door Stop Adjustment 78
Opening Side Window/Alternative Exit 79
Opening Rear Side Window 79
Radio—If Equipped 79
Rear Monitor—If Equipped 80
12-Volt Auxiliary Power Outlet 80
Using the Seat Belt 81
Fire Extinguisher Mounting Location 82
Operation—Operating the Machine 83
Before Starting Work 83
Inspect Machine Daily Before Starting 83
Operator Ability 83
Engine Break-In Period 84
Starting Engine 84
Stopping Engine 86
Exhaust Filter 87
Selective Catalytic Reduction (SCR) System Overview 89
US EPA Qualified Emergency Use — SCR Derate Override Option 90
EU Qualified Emergency Use — SCR Derate Override Option 91
Service ADVISOR™ Remote (SAR) Software Delivery Process 92
Engine Block Heater—If Equipped 92
Cold Weather Warm-Up 93
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 94
Replace Start Aid Container—If Equipped 96
Battery Disconnect Switch 96
Parking the Machine 97
Warming Hydraulic System 97
Drive Modes 98
Driving the Machine 98
Operating in Water and Mud 99
Required Machine Stop Warning 99
Heating and Air Conditioning System 101
Steering Machine 102
Shifting the Transmission 103
Using Gear Hold and Gear Range 104
Using Operator Speed Control 104
Using Differential Lock 105
Slowing and Stopping the Machine 107
Operating on a Hill 108
Off-Road Operation 109
Loading and Unloading Dump Body 110
Dump Body Manual Lowering Procedure 111
Dump Body Control 112
Machine Productivity 113
Using Onboard Weighing (OBW) System—If Equipped 114
Automatic Lubrication System—If Equipped 115
Machine Light Operation 116
Freeing Stuck Machine 118
Removing Drive Shafts for Towing-Recovery 119
Mechanically Releasing Park Brake 120
Lifting the Machine 121
Loading and Unloading Machine for Transport 122
Lock All Compartments 125
Operation—Display Operation 126
Aftertreatment Indicators Overview 126
Primary Display Unit (PDU) 127
Main Menu 128
Main Menu—Diagnostics 129
Main Menu—Calibrations 129
Main Menu—Machine Setup 130
Main Menu—Productivity 132
Main Menu—Job Timer 133
Main Menu—Display Settings 133
Main Menu—Exhaust Filter 134
Main Menu—Security 135
Main Menu—Machine Fan 137
Main Menu—Onboard Weighing 138
Main Menu—TPMS 139
Main Menu—Auto Lube 142
Main Menu—Camera 142
Main Menu—Software Update 143
Main Menu—About 144
Maintenance—Machine 145
Required Emission-Related Information 145
Alternative and Synthetic Lubricants 145
Lubricant Storage 145
Mixing of Lubricants 145
Hydraulic Oil 146
Transmission Oil 147
Grease 147
Axle and Final Drive Oil 148
Diesel Fuel 149
Diesel Fuel Specifications 149
Lubricity of Diesel Fuel 150
Handling and Storing Diesel Fuel 150
Biodiesel Fuel 151
Testing Diesel Fuel 152
Supplemental Diesel Fuel Additives 152
Fuel Filters 152
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 153
Refilling Diesel Exhaust Fluid (DEF) Tank 154
Testing Diesel Exhaust Fluid (DEF) 155
Storing Diesel Exhaust Fluid (DEF) 155
Disposal of Diesel Exhaust Fluid (DEF) 156
Minimizing the Effect of Cold Weather on Diesel Engines 157
Diesel Engine Break-In™ Oil 158
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Diesel Engine Oil — Tier 3 and Stage IIIA 159
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 160
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 161
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 162
Diesel Engine Oil Service Interval for Operation at High Altitude 162
Oil Filters 163
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 164
Water Quality for Mixing with Coolant Concentrate 165
Operating in Warm Temperature Climates 165
Testing Coolant Freeze Point 166
Disposing of Coolant 166
Maintenance—Periodic Maintenance 167
Service Machine at Specified Intervals 167
Check Hour Meter Regularly 167
Prepare Machine for Maintenance 168
Fuel Tank 168
Installation and Removal of Dump Body Locking Pin 169
Install Articulation Locking Bar 170
Tilt Cab 171
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 173
Service Intervals—D Engine 174
Service Intervals—F Engine 176
Required Parts—D Engine 178
Required Parts—F Engine 180
Maintenance—As Required 182
Clean and Tighten Battery Terminals 182
Inspect Tires and Check Pressure 183
Check Wheel Bolt Torque 184
Check Service Brake Disc Wear 185
Check Engine Air Cleaner Elements 186
Inspect Serpentine Belt 187
Clean Cooler Cores 188
Drain Primary and Auxiliary Fuel Filter With Water Separator 188
Check Windshield Washer Fluid Level 189
Check Cab Air Filters 189
Check Rear Camera–If Equipped 190
Inspect Steering Cylinder Seals 191
Service Exhaust Filter 191
Maintenance—Every 10 Hours or Daily 192
Check Engine Coolant Level 192
Check Engine Oil Level 193
Check Hydraulic System Oil Level 194
Check Transmission Oil Level 195
Clean Dust Unloader Valve 196
Maintenance—Every 50 Hours 197
Lubricate Articulation Joint, Oscillation Joint, and Through-Drive Bearing 197
Lubricate Greaseable Steering Cylinder Pins 198
Lubricate Lift Cylinders 199
Lubricate Tailgate Pivots—If Equipped 200
Lubricate Bin Pivots 201
Inspect Automatic Lubrication Components—If Equipped 202
Maintenance—Every 250 Hours 203
Take Engine Oil Sample 203
Maintenance—Initial Service-500 Hours 204
Replace Axle Oil Filters 204
Transmission Clutch Calibration 205
Perform Load Sense Calibration 205
Maintenance—Every 500 Hours 206
Check Hybrid Battery Electrolyte Level—If Equipped 206
Take Fluid Samples 207
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 208
Drain and Refill Engine Oil and Replace Filter 209
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 210
Replace Fuel Tank Breather Filter—If Equipped With Fast Fill 210
Replace Primary Fuel Filter With Water Separator 211
Replace Auxiliary Fuel Filter With Water Separator 211
Replace Final Fuel Filter 212
Check Park Brake Pad Wear and Lubricate Linkage 212
Refill Auto-Lube Grease Reservoir—If Equipped 213
Maintenance—Every 1000 Hours 214
Check and Adjust Dump Body Shock Pads 214
Check Coolant Condition 214
Check Axle Oil Levels 215
Maintenance—Every 2000 Hours 217
Replace Primary Air Cleaner Element 217
Check and Adjust Engine Valve Lash 217
Replace Fuel Tank Breather Filter 218
Drain and Refill Axle Oil 218
Replace Axle Oil Filters 221
Clean and Inspect Axle Breathers 223
Lubricate Axle Seals 224
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 225
Drain and Refill Transmission Oil 225
Drain and Refill Transmission Oil (Quick Service—If Equipped) 226
Replace Transmission Oil Filters 227
Transmission Clutch Calibration 227
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 228
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 229
Inspect Automatic Lubrication Pump Filter—If Equipped 230
Maintenance—Every 4000 Hours 231
Clean Hydraulic Pump Case Drain In-Line Screen 231
Clean Hydraulic Fan Drive Case Drain In-Line Screen 232
Clean Hydraulic System Fill Strainer 233
Replace Hydraulic System Return Filter 234
Drain and Refill Hydraulic System Oil 235
Drain and Refill Hydraulic System Oil (Quick Service—If Equipped) 236
Replace Hydraulic Reservoir Breather Filter 237
Perform Load Sense Calibration 237
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 237
Maintenance—Every 6000 Hours 238
Replace Secondary Air Cleaner Element 238
Drain and Refill Engine Cooling System 239
Drain and Refill Engine Cooling System (Quick Service—If Equipped) 240
Inspect Driveline Torsional Coupler 240
Replace In-Line Diesel Exhaust Fluid (DEF) Filter 241
Miscellaneous—Machine 242
Clean Machine Regularly 242
Inspect Seat Belt 243
Replacing Seat Belt 245
Bleed Fuel System 247
Secondary Steering 247
Lubricate Hinges 248
Verified Anchor Point Information 248
Fluid Sampling Test Ports 248
Do Not Service Control Valves, Cylinders, Pumps, or Motors 250
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 251
Precautions for Alternator and Regulator 251
Handling, Checking, and Servicing Batteries Carefully 252
Using Battery Charger 253
Using Booster Batteries—24-Volt System 254
Replace Batteries 255
Welding On Machine 257
Keep Electronic Control Unit Connectors Clean 257
Replacing Fuses 258
JDLink™ Machine Monitoring System (MMS)—If Equipped 261
Remove and Install Halogen Bulbs—If Equipped 262
Replace Tail and Brake Light and Rear Turn Signal 263
Replace License Plate Light Bulb—If Equipped 264
Replace Dome Light Bulb 264
12-Volt Accessory Mounting 265
Hardware Torque Specifications 265
Unified Inch Bolt and Screw Torque Values 266
Metric Bolt and Screw Torque Values 267
Miscellaneous—Operational Checkout 268
Operational Checkout 268
Diagnostic Trouble Code (DTC) Check 268
Operational Checks—Ignition OFF, Engine OFF Checks 268
Operational Checks—Ignition ON, Engine OFF Checks 271
Operational Checks—Ignition ON, Engine ON Checks 282
Miscellaneous—Troubleshooting 295
Troubleshooting Procedure 295
Software Update 295
Engine 296
Transmission 301
Axle 304
Tires 305
Brakes 306
Hydraulic System 307
Electrical System 308
Rear Frame and Cab 310
Miscellaneous—Storage 311
Prepare Machine for Storage 311
Monthly Storage Procedure 312
Preparing Engine for Long-Term Storage 313
Removing Engine From Long-Term Storage 314
Miscellaneous—Serial Numbers 315
Record Product Identification Number (PIN) 315
Record Engine Serial Number 316
Record Transmission Serial Number 317
Record Front Axle Serial Number 317
Record Middle Axle Serial Number 317
Record Rear Axle Serial Number 318
Keep Proof of Ownership 318
Keep Machines Secure 318
Miscellaneous—Specifications 319
Engine Identification 319
Engine Specifications 319
Machine Dimensions 320
Machine Specifications 323
Travel Speeds 324
Drain and Refill Capacities 325
Eurasian Economic Union 325
Machine Design Life 325
Page Number 29
Section 1-1 33
Section 1-2 35
Section 1-3 45
Section 1-4 52
Section 1-5 57
Section 2-1 67
Section 2-2 83
Section 2-3 126
Section 3-1 145
Section 3-2 167
Section 3-3 182
Section 3-4 192
Section 3-5 197
Section 3-6 203
Section 3-7 204
Section 3-8 206
Section 3-9 214
Section 3-10 217
Section 3-11 231
Section 3-12 238
Section 4-1 242
Section 4-2 268
Section 4-3 295
Section 4-4 311
Section 4-5 315
Section 4-6 319

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