John Deere 410 P Backhoe Loader Operator’s Manual OMT475668X019 – PDF DOWNLOAD

Description

John Deere 410 P Backhoe Loader Operator’s Manual OMT475668X019 – PDF DOWNLOAD

Part Number (P/N): OMT475668X019_34
Language: English
Division: Construction
Product Lines: Backhoe Loaders
Publication Type: Operator’s Manuals
Associated Models: 410 P
Serial Number (Serial): 1T0410PA_ _FX02265

TABLE OF CONTENTS:

John Deere 410 P Backhoe Loader Operator’s Manual OMT475668X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 38
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Control Pattern 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Work In Ventilated Area 40
Prevent Fires, Clean Debris From Machine 41
Avoid High-Pressure Oils and Fluids 42
Avoid Static Electricity Risk When Refueling 42
High Debris Applications 43
In Case of Machine Fire 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Prepare for Emergencies 45
Clean Debris from Machine 45
Handle Starting Fluid Safely 45
Safety—Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Prevent Unintended Machine Movement—If Equipped With Pilot Controls 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Machine Tipover and Machine Damage 49
Avoid Backover Accidents 49
Operate Boom With Care 50
Avoid Power Lines 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Use Special Care When Operating 53
Safety—Maintenance Precautions 54
Park and Prepare for Service Safely 54
Service Cooling System Safely 54
Service Accumulator Systems Safely 55
Remove Paint Before Welding or Heating 55
Make Welding Repairs Safely 55
Use Proper Lifting Equipment 56
Service Machines Safely 56
Drive Metal Pins Safely 56
Service Tires Safely 57
Clean Exhaust Filter Safely 58
Safety—Safety Signs and Other Instructions 59
Safety Signs and Other Instructions 59
Operation—Operator’s Station 68
Standard Display Monitor (SDM) Functions 68
Sealed Switch Module (SSM) Functions 71
Right Console Functions 73
Steering Console Controls 74
Engine Speed Control Knob 75
Defroster, Heater, and Air Conditioner Controls—If Equipped 75
Radio—If Equipped 76
Backhoe Controls 76
Pilot Enable Switch—If Equipped 78
Loader Controls—Two-Function Loader Hydraulics, Single Lever 78
Loader Controls—Three-Function Loader Hydraulics, Single Lever—If Equipped 79
Seat Controls 79
Using the Seat Belt 80
Security System 81
Steering Wheel Tilt Lever 82
Opening Windows—Cab Machines 82
Dome Light Operation—Cab Machines 83
Accessory Power Outlet 83
Vandal Protection—Canopy Machines 83
Fire Extinguisher Mounting Location 84
Operation—Operating the Machine 85
Before Starting Work 85
Operator Ability 85
Inspect Machine Daily Before Starting 85
Battery Disconnect 85
Check Instruments Before Starting 86
Automatic Recall of Stored Functions and Settings 87
Engine Break-In Period 88
Starting the Engine 89
Cold Start Aid—Engine Block Heater—If Equipped 91
Cold Start Aid—Air Intake Heater 91
Engine Warm-Up 91
Cold Weather Engine Warm-Up 92
Driving the Machine 92
Operating in Water and Mud 95
Required Machine Stop Warning 95
Selective Catalytic Reduction (SCR) System Overview 97
Multi-Function Lever (MFL) Operation 98
Ride Control Operation—If Equipped 99
Pilot Control Operation—If Equipped 100
Exhaust Filter 101
US EPA Qualified Emergency Use — SCR Derate Override Option 103
EU Qualified Emergency Use — SCR Derate Override Option 104
Service ADVISOR™ Remote (SAR) Software Delivery Process 105
Economy (ECO) Mode Operation—If Equipped 105
Lift Mode Operation 106
Precision Mode Operation—If Equipped 106
Auto-Shutdown Operation 107
Stabilizer Operation 107
Boom Lock Operation 108
Swing Lock Operation 109
Backhoe Operation—Pilot Controls—Backhoe Pattern 110
Backhoe Operation—Pilot Controls—Excavator Pattern 111
Auto-Idle Operation—Backhoe Functions Only 112
Extendable Dipperstick Operation—If Equipped 113
Extendable Dipperstick Operation With Attachments—If Equipped 114
Extendable Dipperstick Lock Operation—If Equipped 114
Backhoe Auxiliary Hydraulic Selective Flow Operation—If Equipped 115
Backhoe Auxiliary Hydraulics Operation—If Equipped 117
Backhoe Hydraulic Thumb Operation—If Equipped 118
Backhoe Coupler Mechanical Jack Operation—If Equipped 119
Backhoe Hydraulic Coupler Operation—If Equipped 120
Backhoe Spring Type Coupler Operation—If Equipped 122
Auxiliary Handheld Hydraulics Operation—If Equipped 123
Loader Operation 125
Loader Clutch Disconnect Operation 125
Loader Auxiliary Hydraulic Operation—If Equipped 126
Differential Lock Operation 127
Mechanical Front Wheel Drive (MFWD) Operation—If Equipped 128
Loader Coupler Operation—If Equipped 129
Lifting With Backhoe Hydraulic Coupler—If Equipped 130
Lifting With Backhoe Spring Type Coupler—If Equipped 131
Lifting Objects 132
Parking Machine 133
Transport Position 134
Lifting Machine 135
Loading Machine for Transport 136
Towing-Recovery Procedure 137
Operation—Monitor Operation 138
Aftertreatment Indicators Overview 138
Standard Display Monitor (SDM) 139
Main Menu 140
Operation—Exhaust Filter 140
Operation—Exhaust Filter Auto Cleaning 141
Operation—Exhaust Filter Parked Cleaning 141
Operation—Exhaust Filter Emergency Override 142
Operation—Job Timer 142
Operation—Software Update 143
Operation—Software Version 143
Diagnostics—Codes 144
Setup—Monitor 144
Setup—Auto Idle 144
Setup—Security 145
Setup—Auto Shutdown 146
Setup—Economy Mode 146
Setup—Hydraulics 147
Setup—Transmission 148
Setup—Wiper Delay 148
Maintenance—Machine 149
Required Emission-Related Information 149
Diesel Fuel 149
Diesel Fuel Specifications 149
Lubricity of Diesel Fuel 150
Handling and Storing Diesel Fuel 150
Biodiesel Fuel 151
Testing Diesel Fuel 152
Supplemental Diesel Fuel Additives 152
Fuel Filters 152
Minimizing the Effect of Cold Weather on Diesel Engines 153
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 154
Refilling Diesel Exhaust Fluid (DEF) Tank 155
Testing Diesel Exhaust Fluid (DEF) 156
Storing Diesel Exhaust Fluid (DEF) 156
Disposal of Diesel Exhaust Fluid (DEF) 157
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 157
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 159
Alternative and Synthetic Lubricants 159
Hydraulic Oil 160
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 161
Grease 161
Diesel Engine Oil Service Interval for Operation at High Altitude 162
Lubricant Storage 162
Oil Filters 162
Mixing of Lubricants 162
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 163
Water Quality for Mixing with Coolant Concentrate 164
Operating in Warm Temperature Climates 164
Testing Coolant Freeze Point 165
Disposing of Coolant 165
Maintenance—Periodic Maintenance 166
Service Machine at Specified Intervals 166
Check Hour Meter Regularly 167
Prepare Machine for Maintenance 167
Fuel Tank 167
Loader Boom Service Lock 168
Opening and Closing Engine Hood 169
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 169
Service Intervals 170
Required Parts 172
Maintenance Legend 174
Maintenance—As Required 176
Inspect Tires and Check Pressure 176
Tire Pressures 177
Check Wheel Fasteners 178
Inspect Cab Fresh Air and Recirculation Filters—If Equipped 178
Drain Water and Sediment From Fuel Filter 179
Replace Primary and Secondary Engine Air Filter Elements 180
Check Air Conditioning System Refrigerant Charge—If Equipped 181
Check Air Conditioning System Oil Charge—If Equipped 181
Inspect and Clean Cooling System 181
Lubricate Non-Powered Front Wheel Bearings—If Equipped 183
Check Windshield Washer Fluid Level—If Equipped 183
Service Exhaust Filter 184
Clean and Tighten Battery Terminals 184
Maintenance—Every 10 Hours or Daily 185
Check Engine Coolant Level 185
Check Hydraulic System Oil Level 186
Check Engine Oil Level 187
Lubricate Loader Pivots 188
Lubricate Loader Quick Coupler—If Equipped 189
Lubricate Stabilizer Pivots and Cylinder Pins 189
Lubricate Backhoe Boom, Crowd Cylinders and Pivots 190
Lubricate Backhoe Coupler Mechanical Jack—If Equipped 191
Lubricate Backhoe Hydraulic Coupler—If Equipped 191
Lubricate Backhoe Spring Coupler—If Equipped 192
Lubricate Backhoe Bucket Cylinder and Pivots 193
Lubricate Backhoe Swing Cylinder and Pivots 194
Lubricate Front Axle Oscillation Pin 194
Lubricate Mechanical Front Wheel Drive (MFWD) Axle and Universal Joints—If Equipped 194
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped 195
Lubricate Multipurpose Bucket Pivots—If Equipped 195
Maintenance—Every 250 Hours 196
Take Engine Oil Sample 196
Check MFWD Axle Planetary Housing Oil Level—If Equipped 196
Check MFWD Axle Oil Housing Level—If Equipped 196
Check Rear Axle Oil Level 197
Check Transmission Oil Level 198
Lubricate MFWD Drive Shaft Spline—If Equipped 199
Maintenance—Every 500 Hours 200
Take Fluid Samples 200
Check Air Intake Hose 200
Check Boom-to-Dipperstick Pin Bolt Torque 200
Drain Water and Sediment From Fuel Tank 201
Drain and Refill Engine Oil and Replace Filter 202
Replace Fuel Filters 203
Maintenance—Every 1000 Hours 204
Check Coolant Condition 204
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 205
Drain and Refill Transmission Oil and Replace Filter 207
Replace Hydraulic Oil Filter 208
Replace Hydraulic Tank Breather 209
Replace Fuel Tank Breather 209
Inspect Accessory Drive Belt 210
Maintenance—Every 2000 Hours 211
Drain and Refill Mechanical Front Wheel Drive (MFWD) Axle Planetary Housing Oil—If Equipped 211
Drain and Refill Mechanical Front Wheel Drive (MFWD) Axle Housing Oil—If Equipped 211
Drain and Refill Rear Axle and Planetary Housing Oil 212
Inspect and Clean Hydraulic Tank Fill Screen 213
Replace Open Crankcase Ventilation (OCV) Filter 214
Drain and Refill Hydraulic Tank Oil 215
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 216
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 217
Check and Adjust Engine Valve Lash 217
Maintenance—Every 4000 Hours 218
Replace Diesel Exhaust Fluid (DEF) Baffle 218
Clean Diesel Exhaust Fluid (DEF) Tank 218
Replace Diesel Exhaust Fluid (DEF) Tank Breather 218
Maintenance—Every 6000 Hours 219
Draining the Cooling System 219
Filling the Cooling System 220
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 220
Miscellaneous—Machine 221
Clean Machine Regularly 221
Inspect Seat Belt 222
Replacing Seat Belt 223
Fuel System Bleed Procedure 223
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 224
Do Not Service Control Valves, Cylinders, Pumps, or Motors 224
Precautions for Alternator and Regulator 224
Handling, Checking, and Servicing Batteries Carefully 225
Using Battery Charger 226
Using Booster Batteries—12-Volt System 227
Removing Batteries 228
Replacing Batteries 229
Welding on Machine 230
Keep Electronic Control Unit Connectors Clean 230
JDLink™ Machine Monitoring System (MMS)—If Equipped 230
Changing Loader Buckets 231
Check and Adjust Backhoe Boom Lock 232
Air Conditioning System Service—If Equipped 232
Checking Coolant Hoses and Radiator 233
Drain Diesel Exhaust Fluid (DEF) Tank 234
Checking Starting System 235
Discharge Pilot Control System Hydraulic Pressure—If Equipped 235
Discharge Ride Control System Hydraulic Pressure—If Equipped 236
Checking Ride Control Accumulator—If Equipped 238
Inspect Loader Boom Service Lock 239
Installing Teeth on Backhoe Bucket 240
Replacing Bucket Teeth—Flex Pin 241
Replacing Bucket Teeth—TK Series 242
Lowering Backhoe Boom Without Electrical Power—Machines With Pilot Controls 243
Reversing Stabilizer Feet 244
Service Recommendations for Snap-To-Connect® (STC) Fittings 245
Toe-In Check and Adjust 246
Steering Angle Check and Adjust 248
Adding Front Counterweights 249
Pilot Control Wrist Rest Adjustment—If Equipped 249
Service Brake Bleed Procedure 250
Replacing Fuses 255
External Service Brake Inspection 261
Keep ROPS Installed Properly 262
Fluid Sampling Test Ports—If Equipped 262
Remove and Install Halogen Bulbs 263
Hardware Torque Specifications 263
Unified Inch Bolt and Screw Torque Values 264
Metric Bolt and Screw Torque Values 265
Miscellaneous—Operational Checkout 266
Operational Checkout Procedure 266
Diagnostic Trouble Code (DTC) Check 266
Switched Power OFF, Engine OFF Checks 266
Switched Power ON, Engine OFF Checks 269
Switched Power ON, Engine ON Checks 277
Miscellaneous—Troubleshooting 305
Troubleshooting Procedure 305
Engine 306
Electrical System 310
Hydraulic System 315
Steering System 317
Power Train 318
Mechanical Front Wheel Drive (MFWD)—If Equipped 319
Rear Axle 320
Air Conditioning—If Equipped 322
Software Update 323
Miscellaneous—Storage 324
Prepare Machine for Storage 324
Monthly Storage Procedure 325
Preparing Engine for Long-Term Storage 326
Removing Engine From Long-Term Storage 327
Miscellaneous—Machine Numbers 328
Record Product Identification Number (PIN) 328
Record Engine Serial Number 328
Record Transmission Serial Number 328
Record Rear Axle Housing Serial Number 329
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped 329
Keep Proof of Ownership 329
Keep Machines Secure 329
Miscellaneous—Specifications 330
Backhoe Loader Engine Specifications 330
Travel Speeds 330
Backhoe Loader Drain and Refill Capacities 331
Backhoe Loader Dimensions 332
Backhoe Loader Lifting Capacities—Extendable Dipperstick (Extended) 336
Backhoe Loader Lifting Capacities—Extendable Dipperstick (Retracted) 337
Backhoe Loader Lifting Capacities—Standard Dipperstick 338
Backhoe Loader Weight 339
Buckets 339
Machine Design Life 339
Eurasian Economic Union 340
Page Number 29
Section 1-1 35
Section 1-2 36
Section 1-3 46
Section 1-4 54
Section 1-5 59
Section 2-1 68
Section 2-2 85
Section 2-3 138
Section 3-1 149
Section 3-2 166
Section 3-3 176
Section 3-4 185
Section 3-5 196
Section 3-6 200
Section 3-7 204
Section 3-8 211
Section 3-9 218
Section 3-10 219
Section 4-1 221
Section 4-2 266
Section 4-3 305
Section 4-4 324
Section 4-5 328
Section 4-6 330

S.V 04/24