John Deere 410E Backhoe Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 410E Backhoe Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 410E Backhoe Loader Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 410E Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety 11
Safety Features 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From Rollover Accidents Wear Your Seat Belt Do Not Attempt to Jump Clear of Tipping Machine—Serious or Fatal Crushing Injuries Will Result M 13
Avoid Injury From Backover Accidents Before Moving Machine, Be Sure All Persons Are Clear of Area Always Be Alert For Bystanders Moving Into the Work Area Use Horn or Other Signal to Wa 14
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result If You Attempt to 15
Inspect Machine 15
Use Handholds and Steps 16
Prevent Machine Runaway 16
Use Seat Belt Properly 16
Maintain Seat Belt 17
Secondary Exits 17
Drive Machine Safely 18
Travel Safely 18
Operate Backhoe Safely 19
Avoid Power Lines 19
Beware of Exhaust Fumes 20
Keep Riders Off Machine 20
Handle Fuel Safely—Avoid Fires 20
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
Clean Trash from Machine 21
Protect Against Flying Debris 22
Wear Protective Clothing 22
Protect Against Noise 22
Handle Chemical Products Safely 23
Use Safety Lights and Devices 23
Keep ROPS Installed Properly 24
Warn Others of Service Work 24
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High Pressure Fluids 27
Clean the Machine Regularly 27
Service Cooling System Safely 28
Store Attachments Safely 28
Dispose of Waste Properly 28
Safety Signs 29
Safety Sign 29
Safety Sign 29
Safety Sign 30
Safety Sign 31
Safety Sign 32
Safety Sign 33
Safety Sign 34
Safety Sign 35
Safety Sign 36
Safety Sign 37
Safety Sign 38
Safety Sign 39
Operator’s Station 40
Instrument Panel 40
Indicator Lights 40
Stop Engine Indicator and Alarm 41
Engine Coolant Temperature Indicator 41
Seat Belt Indicator 42
Engine Oil Pressure Indicator 42
Alternator Voltage Indicator 42
Engine Air Filter Restriction Indicator 43
Transmission Oil Temperature Indicator 43
Rotary Beacon Indicator 43
Hydraulic Oil Filter Indicator 44
Hydraulic Oil Temperature Indicator 44
Mechanical Front Wheel Drive (MFWD) Indicator—If Equipped 44
Ride Control Switch and Indicator—If Equipped 45
Park Brake Indicator and Switch 45
Turn Signal Switch and Indicators 46
Operational Controls 47
Front Loader Controls 47
Stabilizer Control Levers 48
Backhoe Controls—John Deere Two Lever 48
Backhoe Controls——SAE Excavator Two Lever Style 49
Backhoe Controls—Three Lever (CASE® style) 50
Backhoe Controls—Four Lever (FORD® style) 51
Boom Lock Control 52
Swing Lock Pin 52
Extendible Dipperstick Locking Pin 53
Seat Belt Operation 53
Seat Belt 54
Seat Controls 55
Lights 57
Dome Light and Radio—If Equipped 58
Operating Windshield Wipers 58
Side Windows—Secondary Exits 59
Upper Rear Window 60
Middle Rear Window 60
Heater and Air Conditioning—If Equipped 61
Tachometer and Hour Meter 61
Operator’s Manual Holder 61
Break In 62
Observe Engine Operation Closely 62
After the First 10 Hours or Daily 62
Between the First 50 to 100 Hours 63
Pre Start Inspection 64
Inspect Machine Daily Before Starting 64
Operating the Engine 65
Check Instruments Before Starting 65
Starting the Engine—With Manual Transmission 66
Starting the Engine—With Powershift Transmission 68
Starting Fluid—Cold Weather Starting Aid 70
Using Booster Batteries—12 Volt System 71
Using Coolant Heater—If Equipped 72
Check Instruments After Starting 72
Warm Up Machine 73
Cold Weather Warm Up 73
Stalled Engine 74
Stopping the Engine—Normal Shutdown With Manual Transmission 75
Stopping the Engine—Normal Shutdown With Powershift Transmission 76
Driving the Machine 77
Driving on Public Roads 77
Ride Control Operation—If Equipped 78
Keep Riders Off Machine 79
Driving the Machine—With Manual Transmission 79
Driving the Machine—With Powershift Transmission—If Equipped 81
Travel Speed—With Manual Transmission 83
Travel Speed—With Powershift Transmission 83
Parking the Machine—With Manual Transmission 84
Parking the Machine—With Powershift Transmission—If Equipped 85
Operating the Machine 86
Preparing to Operate Backhoe 86
Backhoe Valve Linkage Adjustment 87
Operating Stabilizers 87
Operating Boom Lock 88
Operating Swing Lock 88
Using Extendible Dipperstick Locking Pin 89
Operating Auxiliary Flow Control Valve—If Equipped 90
Operating Backhoe—John Deere Two Lever Controls 91
Operating Backhoe Controls—SAE Excavator Two Lever Style 92
Operating Backhoe Controls—Three Lever (CASE® style) 93
Operating Backhoe Controls—Four Lever (FORD® style) 94
Operating Extendible Dipperstick—If Equipped 95
Backhoe Transport/Storage Position 95
Operating Front Loader 96
Adjusting Loader Bucket Self Leveling Linkage Indicator and Return To Dig Switch 97
Changing Loader Buckets 99
Operating Differential Lock 100
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped 100
Reverse Stabilizer Feet 101
Add Front Counterweights 101
Add Liquid Ballast to Front Tires 102
Operating Tips 103
Work at Proper Angles 104
Operating on a Slope 104
Positioning Spoil Piles 105
Leveling Machine 105
Moving With Backhoe 106
Using Backhoe Bucket 107
Using a Sight Gauge for Trenching 107
Trenching 108
Operating Extendible Dipperstick With Attachments 108
Using Loader Bucket 109
Excavating With Front Bucket 109
Dozing and Plowing 110
Excavating Banks or Stockpiles 110
Backdragging 111
Backfilling 112
Truck Loading 114
Benching 115
Lifting 117
Universal Bucket Coupler and Bucket Options 118
Transporting 120
Loading and Unloading Machine on a Trailer 120
Towing 122
Fuels and Lubricants 124
Diesel Fuel 124
Low Sulfur Diesel Fuel Conditioner 125
Diesel Fuel Storage 126
Storing Fuel 127
Do Not Use Galvanized Containers 127
Fuel Tank 127
Diesel Engine Oil 128
Transmission, Rear Axle and Mechanical Front Wheel Drive Oil 129
Hydraulic Oil 130
Grease 131
Grease For Extendible Dipperstick 131
Alternative and Synthetic Lubricants 132
Lubricant Storage 132
Mixing of Lubricants 133
Periodic Maintenance 134
Attach Do Not Operate Tag 134
Service Your Machine at Specified Intervals 134
Check Hour Meter Regularly 135
Avoid Mud Build Up 135
Use Correct Fuels and Lubricants 135
Prepare Machine for Maintenance—With Manual Transmission 136
Prepare Machine for Maintenance—With Powershift Transmission 137
Loader Boom Service Lock 138
Opening and Closing Access Doors 139
Maintenance and Repair Record Keeping System 140
Oilscan Plus®, Coolscan Plus®, Dieselscan and 3 Way Coolant Test Kit 141
Maintenance and Repair Record Keeping System 142
Maintenance and Repair Record Keeping System 145
Maintenance—As Required 146
Inspect Belt 146
Drain Fuel Tank Water and Sediment 146
Check Tire Pressure 147
Tire Inflation Pressures 148
Checking Wheel Fasteners 148
Loader Boom Service Lock 149
Check and Adjust Boom Lock 150
Clean Cab Air Filters 151
Inspect and Clean Hydraulic Reservoir Fill Screen 151
Lubricate Extendible Dipperstick 152
Lubricate Extendible Dipperstick Side Rails—If Equipped 152
Lubricate Front Wheel Bearings—Non Powered 153
Lubricate MFWD Driveshaft —If Equipped 153
Maintenance—Every 10 Hours or Daily 154
Check Engine Oil Level 154
Lubricate Loader Pivots 155
Lubricate MFWD Driveshaft Universal Joints (S N —881151)—If Equipped 156
Lubricate Stabilizers and Cylinder Pivots 156
Lubricate Backhoe 157
Lubricate Front Axle Steering—Non Powered 158
Lubricate MFWD Front Axle Universal Joints—If Equipped 159
Maintenance—Weekly 160
Check Coolant Level 160
Maintenance—Every 250 Hours 161
Check MFWD Axle Oil—If Equipped 161
Check Rear Axle Oil Level 161
Check Battery Electrolyte Level and Terminals 162
Check Hydraulic Reservoir Oil Level 164
Check Transmission Oil Level 165
Change Engine Oil and Filter 166
Check MFWD Planetary Housing Oil—If Equipped 167
Maintenance—Every 500 Hours 168
Check Boom to Dipper Pin Torque 168
Check Air Intake Hose 168
Replace Hydraulic Oil Filter 169
Replace Hydraulic Reservoir Breather 169
Replace Fuel Filter 170
Check Coolant Conditioner 171
Maintenance—Every 1000 Hours 172
Change MFWD Front Axle Housing Oil—If Equipped 172
Clean, Pack, and Adjust Front Wheel Bearings—Non Powered 173
Check Engine Speeds 174
Check and Adjust Engine Speed Control Linkage 175
Change Rear Axle Oil 176
Change Hydraulic Reservoir Oil 177
Clean Engine Crankcase Ventilation Tube 177
Change Transmission Oil Filter 178
Change Transmission and Torque Converter Oil and Filter 179
Change MFWD Front Wheel Planetary Housing Oil 181
Replace Air Cleaner Elements 182
Maintenance—Every 2000 Hours 183
Adjust Engine Valve Lash (Clearance) 183
Maintenance 186
External Service Brake Inspection 186
Clean Dust Unloader Valve 187
Inspect Air Cleaner Elements 187
Clean Dusty Primary Element 188
Test the Coolant Freeze—Protection Level 188
Servicing the Cooling System 189
Checking Coolant Hoses and Radiator 189
Draining the Cooling System 190
Diesel Engine Coolant 191
Filling the Cooling System 192
Do Not Service Injection Nozzles 192
Replace Engine Vibration Damper 193
Do Not Adjust Injection Pump 193
Draining Fuel Filter Sediment 193
Precautions for Alternator and Regulator 194
Prevent Acid Burns 195
Service Batteries Carefully 196
Checking Electrolyte Specific Gravity 198
Using Battery Charger 199
Replacing Batteries 200
Removing Batteries 200
Replacing Fuses 201
Remove and Install Halogen Bulb 202
Changing Reverse Warning Alarm Volume 203
Checking Neutral Start System 204
Adding Attachments/Accessories to Roll Over Protective Structure (ROPS) 204
Welding on Machine 205
Checking Ride Control Accumulator—If Equipped 206
Checking Machine Cycle Times 208
Bleeding Brakes 209
Adjusting Speed Control Lever Tension 210
Checking and Adjusting Toe In 211
Installing Teeth on Backhoe Bucket 212
Do Not Service Control Valves, Cylinders, Pumps or Motors 213
Hardware Torque Specifications 213
Keep ROPS Installed Properly 213
Check Park Brake 214
Metric Bolt and Cap Screw Torque Values 215
Service Recommendations for Metric Series Four Bolt Flange Fitting 216
Additional Metric Cap Screw Torque Values 217
Unified Inch Bolt and Cap Screw Torque Values 218
Check Oil Lines and Fittings 219
Service Recommendations for O Ring Boss Fittings 220
Service Recommendations for Flat Face O Ring Seal Fittings 221
Service Recommendations for Inch Series Four Bolt Flange Fittings 222
Operational Checkout 223
Operational Checkout Procedure 223
Gauge and Indicator Check With Engine Off 223
FNR, Neutral Start Circuit and Reverse Warning Alarm Checks 223
Park Brake, Charge Indicator Light, Tachometer/Hour Meter Circuit and Engine Speed Control Linkage Checks 225
Brake System Checks 226
Steering System Checks 228
Transmission Neutral Disconnect Circuit Check 229
Driving Checks 230
Mechanical Front Wheel Drive (MFWD) Driving Check 232
Hydraulic System Checks 233
Check Operation of Accessories (Engine Stopped) 237
Cab Component Checks 238
Miscellaneous Checks 243
Troubleshooting 244
Troubleshooting 244
Engine 245
Electrical System 256
Steering System 261
Hydraulic System 264
Gauges and Indicators 271
Transmission 275
MFWD 281
Rear Axle 282
Storage 285
Prepare Machine for Storage 285
Monthly Storage Procedure 286
Crime Prevention Tips 289
Help Prevent Crime 289
Record Identification Numbers 289
Keep Proof of Ownership 289
Park Indoors Out of Sight 289
When Parking Outdoors 290
Reduce Vandalism 290
Report Thefts Immediately 291
Specifications 292
410E Backhoe Loader Dimensions 292
410E Backhoe Loader Specifications 299
Other Information—410E Backhoe Loader 302
410E Backhoe Loader Weight 303
410E Backhoe and Loader Buckets 304
410E Backhoe Loader Drain and Refill Capacities 305
410E Backhoe Loader Lifting Capacities—Standard Dipperstick 306
410E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted) 307
410E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended) 308
Machine Numbers 309
Record Product Identification Number (PIN) 309
Record Engine Serial Number 309
Record (MFWD) Front Axle Housing Serial Number 309
Checklists 319
Maintenance and Repair Record Keeping System 319
Maintenance and Repair Record Keeping System 322
John Deere Service Literature 323
Technical Information 323
John Deere Service Keeps You On the Job 325
AT YOUR SERVICE WHEN YOU NEED IT 325

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