John Deere 410E-II & 460E-II Articulated Dump Truck Operator’s Manual PDF

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John Deere 410E-II & 460E-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

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John Deere 410E-II & 460E-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

• P/N: OMT424947X19_Z4
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 410E-II, 460E-II
• Serials:
  • 1DW410E_ _ _D708125—
  • 1DW410E_ _ _F708125—
  • 1DW460E_ _ _D708125—
  • 1DW460E_ _ _F708125—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 410E-II & 460E-II Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

410E-II and 460E-II Articulated Dump Truck 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 8
Emissions Control System Certification Label 9
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Emissions Performance and Tampering 18
Carbon Dioxide Emissions (CO₂) 19
FCC Notifications to User 20
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 21
John Deere Online Bookstore 24
Technical Information Feedback Form 25
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 33
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 33
Recognize Safety Information 34
Follow Safety Instructions 35
Operate Only If Qualified 35
Wear Protective Equipment 35
Protect Against Noise 36
Avoid Unauthorized Machine Modifications 36
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 37
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires, Clean Debris From Machine 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Exhaust Filter Ash Handling and Disposal 41
Prepare for Emergencies 42
Clean Debris from Machine 42
Add Cab Guarding for Special Uses 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Heated and Ventilated Operator’s Seat 44
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 45
Avoid Power Lines 46
Keep Riders Off Machine 46
Avoid Backover Accidents 46
Avoid Machine Tip Over and Machine Damage 47
Operating on Slopes 47
Operating or Traveling On Public Roads 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Service Accumulator Systems Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 52
Drive Metal Pins Safely 52
Service Tires Safely 52
Use Proper Lifting Equipment 53
Clean Exhaust Filter Safely 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 64
Operator Controls 64
Operator Control Functions 65
Primary Display Unit (PDU) Functions 66
Sealed Switch Module (SSM) Functions 71
Steering Column Lever 72
Pedals 73
Rotary Switch Module (RSM) Functions 73
Operator Seat and Instructional Seat 74
Cab Door Release 75
Cab Door Stop Adjustment 75
Opening Side Window/Alternative Exit 76
Opening Rear Side Window 76
Radio—If Equipped 77
Rear Monitor 79
12-Volt Auxiliary Power Outlet 79
Using the Seat Belt 80
Fire Extinguisher Mounting Location 81
Operation—Operating the Machine 82
Before Starting Work 82
Inspect Machine Daily Before Starting 82
Operator Ability 82
Engine Break-In Period 83
Starting Engine 83
Stopping Engine 85
Exhaust Filter 86
Selective Catalytic Reduction (SCR) System Overview 88
US EPA Qualified Emergency Use — SCR Derate Override Option 89
EU Qualified Emergency Use — SCR Derate Override Option 90
Service ADVISOR™ Remote (SAR) Software Delivery Process 91
Engine Block Heater—If Equipped 91
Cold Weather Warm-Up 92
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 93
Replace Start Aid Container—If Equipped 94
Battery Disconnect Switch 95
Parking the Machine 96
Warming Hydraulic System 96
Drive Modes 97
Driving the Machine 97
Operating in Water and Mud 97
Required Machine Stop Warning 98
Heating and Air Conditioning System 100
Steering Machine 101
Shifting the Transmission 102
Using Gear Hold and Gear Range 103
Using Operator Speed Control 103
Using Differential Lock 103
Slowing and Stopping the Machine 106
Operating on a Hill 107
Off-Road Operation 108
Loading and Unloading Dump Body 109
Dump Body Manual Lowering Procedure 109
Dump Body Control 110
Machine Productivity 111
Using Onboard Weighing (OBW) System—If Equipped 111
Automatic Lubrication System—If Equipped 112
Machine Light Operation 113
Freeing Stuck Machine 115
Towing-Recovery Procedure 116
Removing Drive Shafts for Towing-Recovery 117
Mechanically Releasing Park Brake 117
Lifting the Machine 119
Loading and Unloading Machine for Transport 120
Lock All Compartments 124
Operation—Display Operation 125
Aftertreatment Indicators Overview 125
Primary Display Unit (PDU) 126
Main Menu 127
Main Menu—Diagnostics 128
Main Menu—Calibrations 128
Main Menu—Machine Setup 129
Main Menu—Productivity 131
Main Menu—Job Timer 131
Main Menu—Display Settings 132
Main Menu—Exhaust Filter 132
Main Menu—Security 133
Main Menu—Machine Fan 135
Main Menu—Onboard Weighing 137
Main Menu—TPMS 138
Main Menu—Auto Lube 140
Main Menu—Camera 141
Main Menu—Software Update 142
Main Menu—About 143
Maintenance—Machine 144
Required Emission-Related Information 144
Alternative and Synthetic Lubricants 144
Lubricant Storage 144
Mixing of Lubricants 144
Hydraulic Oil 145
Transmission Oil 146
Grease 146
Axle and Final Drive Oil 147
Diesel Fuel 148
Diesel Fuel Specifications 148
Lubricity of Diesel Fuel 148
Handling and Storing Diesel Fuel 149
Biodiesel Fuel 150
Testing Diesel Fuel 151
Supplemental Diesel Fuel Additives 151
Fuel Filters 151
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 152
Refilling Diesel Exhaust Fluid (DEF) Tank 153
Testing Diesel Exhaust Fluid (DEF) 154
Storing Diesel Exhaust Fluid (DEF) 154
Disposal of Diesel Exhaust Fluid (DEF) 155
Minimizing the Effect of Cold Weather on Diesel Engines 156
Diesel Engine Break-In™ Oil 157
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 157
Diesel Engine Oil — Tier 3 and Stage IIIA 158
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 159
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 160
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 161
Diesel Engine Oil Service Interval for Operation at High Altitude 161
Oil Filters 162
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 163
Water Quality for Mixing with Coolant Concentrate 164
Operating in Warm Temperature Climates 164
Testing Coolant Freeze Point 165
Disposing of Coolant 165
Maintenance—Periodic Maintenance 166
Service Machine at Specified Intervals 166
Check Hour Meter Regularly 167
Prepare Machine for Maintenance 168
Fuel Tank 168
Installation and Removal of Dump Body Locking Pin 169
Install Articulation Locking Bar 170
Tilt Cab 171
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 173
Service Intervals—D Engine 174
Service Intervals—F Engine 176
Required Parts—D Engine 178
Required Parts—F Engine 179
Maintenance—As Required 181
Clean and Tighten Battery Terminals 181
Inspect Tires and Check Pressure 181
Check Wheel Bolt Torque 183
Check Service Brake Disc Wear 183
Check Engine Air Cleaner Elements 184
Inspect Serpentine Belt 185
Clean Cooler Cores 186
Drain Primary and Auxiliary Fuel Filter With Water Separator 186
Check Windshield Washer Fluid Level 187
Check Cab Air Filters 187
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 188
Check Rear Camera 188
Inspect Steering Cylinder Seals 189
Clean Axle Suction Screens 189
Service Exhaust Filter 190
Maintenance—Every 10 Hours or Daily 191
Check Engine Coolant Level 191
Check Engine Oil Level 191
Check Hydraulic System Oil Level 192
Check Transmission Oil Level 193
Clean Dust Unloader Valve 194
Maintenance—Every 50 Hours 195
Lubricate Articulation Joint, Oscillation Joint, and Through-Drive Bearing 195
Lubricate Greaseable Steering Cylinder Pins 195
Lubricate Lift Cylinders 196
Lubricate Tailgate Pivots—If Equipped 197
Lubricate Bin Pivots 198
Inspect Automatic Lubrication Components—If Equipped 199
Maintenance—Every 250 Hours 201
Take Engine Oil Sample 201
Maintenance—Initial Service-500 Hours 202
Replace Axle Oil Filters 202
Run Transmission Clutch Calibration 203
Perform Load Sense Calibration 203
Maintenance—Every 500 Hours 204
Check Hybrid Battery Electrolyte Level—If Equipped 204
Take Fluid Samples 205
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 206
Drain and Refill Engine Oil and Replace Filter 207
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 208
Replace Fuel Tank Breather Filter—If Equipped With Fast Fill 208
Replace Primary Fuel Filter With Water Separator 209
Replace Auxiliary Fuel Filter With Water Separator 209
Replace Final Fuel Filter 210
Check Park Brake Pad Wear and Lubricate Linkage 210
Refill Automatic Lubrication Grease Reservoir—If Equipped 211
Inspect Automatic Lubrication Pump Filter—If Equipped 211
Maintenance—Every 1000 Hours 212
Check and Adjust Dump Body Shock Pads 212
Check Coolant Condition 213
Check Axle Oil Levels 213
Maintenance—Every 2000 Hours 215
Check and Adjust Engine Valve Lash 215
Replace Fuel Tank Breather Filter 215
Replace Primary Air Cleaner Element 215
Drain and Refill Axle Oil 216
Replace Axle Oil Filters 218
Lubricate Axle Seals 221
Clean and Inspect Axle Breathers 222
Drain and Refill Transmission Oil 223
Drain and Refill Transmission Oil (Quick Service—If Equipped) 223
Replace Transmission Oil Filters 224
Run Transmission Clutch Calibration 224
Access Diesel Exhaust Fluid (DEF) Dosing Unit 225
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 226
Inspect Automatic Lubrication Pump Filter—If Equipped 227
Maintenance—Every 4000 Hours 228
Clean Hydraulic Pump Case Drain In-Line Screen 228
Clean Hydraulic Fan Drive Case Drain In-Line Screen 228
Clean Hydraulic System Fill Strainer 229
Replace Hydraulic System Return Filter 230
Drain and Refill Hydraulic System Oil 231
Drain and Refill Hydraulic System Oil (Quick Service—If Equipped) 232
Replace Hydraulic Reservoir Breather Filter 233
Perform Load Sense Calibration 233
Maintenance—Every 6000 Hours 234
Replace Secondary Air Cleaner Element 234
Drain and Refill Engine Cooling System 235
Drain and Refill Engine Cooling System (Quick Service—If Equipped) 236
Inspect Driveline Torsional Coupler 236
Replace In-Line Diesel Exhaust Fluid (DEF) Filter 237
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 237
Miscellaneous—Machine 238
Clean Machine Regularly 238
Inspect Seat Belt 238
Replacing Seat Belt 241
Bleed Fuel System 242
Secondary Steering 243
Lubricate Hinges 243
Verified Anchor Point Information 243
Fluid Sampling Test Ports 244
Do Not Service Control Valves, Cylinders, Pumps, or Motors 246
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 246
Precautions for Alternator and Regulator 247
Handling, Checking, and Servicing Batteries Carefully 247
Using Battery Charger 249
Using Booster Batteries—24-Volt System 249
Replacing Batteries 250
Welding on Machine 251
Keep Electronic Control Unit Connectors Clean 252
Replacing Fuses 252
JDLink™ Machine Monitoring System (MMS)—If Equipped 255
Remove and Install Seat Belt Beacon 255
Remove and Install Halogen Bulbs—If Equipped 256
Replace Tail and Brake Light and Rear Turn Signal 257
Replace License Plate Light Bulb—If Equipped 257
Replace Dome Light Bulb 258
12-Volt Accessory Mounting 258
Hardware Torque Specifications 258
Unified Inch Bolt and Screw Torque Values 259
Metric Bolt and Screw Torque Values 260
Miscellaneous—Operational Checkout 261
Operational Checkout 261
Miscellaneous—Troubleshooting 284
Troubleshooting Procedure 284
Software Update 284
Engine 285
Transmission 289
Axle 291
Tires 292
Brakes 292
Hydraulic System 293
Electrical System 294
Rear Frame and Cab 295
Miscellaneous—Storage 296
Prepare Machine for Storage 296
Monthly Storage Procedure 297
Preparing Engine for Long-Term Storage 298
Removing Engine From Long-Term Storage 299
Miscellaneous—Serial Numbers 300
Record Product Identification Number (PIN) 300
Record Engine Serial Number 300
Record Transmission Serial Number 302
Record Front Axle Serial Number 302
Record Middle Axle Serial Number 302
Record Rear Axle Serial Number 303
Keep Proof of Ownership 303
Keep Machines Secure 303
Miscellaneous—Specifications 304
Engine Identification 304
Engine Specifications 305
Machine Dimensions 306
Machine Specifications 309
Travel Speeds 310
Drain and Refill Capacities 311
Eurasian Economic Union 311
Machine Design Life 311
Page Number 31
Section 1-1 31
Section 1-2 33
Section 1-3 43
Section 1-4 50
Section 1-5 55
Section 2-1 64
Section 2-2 82
Section 2-3 125
Section 3-1 144
Section 3-2 166
Section 3-3 181
Section 3-4 191
Section 3-5 195
Section 3-6 201
Section 3-7 202
Section 3-8 204
Section 3-9 212
Section 3-10 215
Section 3-11 228
Section 3-12 234
Section 4-1 238
Section 4-2 261
Section 4-3 284
Section 4-4 296
Section 4-5 300
Section 4-6 304

S.V 04/24