John Deere 410G Backhoe Loader Operator’s Manual OMT201153 PDF

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John Deere 410G Backhoe Loader Operator’s Manual OMT201153 – PDF DOWNLOAD

FILE DETAILS:

John Deere 410G Backhoe Loader Operator’s Manual OMT201153 – PDF DOWNLOAD

• P/N: OMT201153_43
• Language: English
• Division: Construction
• Product Lines: Backhoes
• Publication Type: Operator’s Manuals
• Associated Models: 410G

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 410G Backhoe Loader Operator’s Manual OMT201153 – PDF DOWNLOAD

Contents 7
Safety—Safety And Operator Conveniences 11
Safety And Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Avoid Unauthorized Machine Modifications 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oil 14
Beware of Exhaust Fumes 15
Prevent Fires 15
Prevent Battery Explosions 15
Handle Chemical Products Safely 16
Dispose of Waste Properly 16
Prepare for Emergencies 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Prevent Unintended Machine Movement—If Equipped With Pilot Controls 18
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Avoid Backover Accidents 19
Avoid Machine Tipover and Machine Damage 19
Add and Operate Attachments Safely 20
Use Special Care When Operating 20
Operating or Traveling On Public Roads 20
Inspect and Maintain ROPS 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Cooling System Safely 22
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 23
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Safety Signs (S N —919463) 24
Safety Signs (S N 919464—) 26
Operation—Operator’s Station 28
Pedals and Levers 28
Pedals and Levers—If Equipped With Pilot Controls 28
Display Monitor Functions 29
Display Monitor Functions —If Equipped With Pilot Controls 31
Right-Side Console Functions 33
Controls—Steering Console 35
Pilot Control Enable/Disable Switch—If Equipped 36
Pattern Select Switch—If Equipped (S N —919463) 36
Horn Button 36
Defroster, Heater, and Air Conditioner Controls—If Equipped 37
Side Windows—Secondary Exits 38
Rear Windows 38
Adjusting Seat 39
Steering Wheel Tilt Lever—If Equipped 40
12-Volt Accessory Outlets 40
Operation—Operating The Machine 41
Inspect Machine Daily Before Starting 41
Check Instruments Before Starting 42
Starting the Engine 43
Starting Fluid—Cold Weather Start Aid—If Equipped (S N —910057) 44
Starting Fluid—Cold Weather Start Aid—If Equipped (S N 910058—) 45
Using Booster Batteries—12 Volt System 46
Using Coolant Heater—If Equipped 46
Warm-Up 47
Cold Weather Warm-Up 47
Ride Control Operation—If Equipped 48
Pilot Control Operation—If Equipped 49
Driving the Machine 49
Operating Stabilizers 51
Operating Boom Lock 52
Operating Swing Lock 53
Operating Backhoe—John Deere Two-Lever Controls 54
Operating Backhoe—Excavator Two-Lever Controls 55
Operating Backhoe—John Deere Pilot Controls 56
Operating Backhoe—Excavator Pilot Controls 57
Operating Extendible Dipperstick—If Equipped 58
Operating Extendible Dipperstick With Attachments 59
Operating Extendible Dipperstick Lock—If Equipped 59
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped 60
Selective Flow Valve Adjustment (S N —951254) 60
Selective Flow Valve Adjustment (S N 951255—) 62
Operating Loader Coupler—If Equipped 63
Operating Loader 64
Operating Differential Lock 65
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped 65
Operating in Water and Mud 66
Lifting 66
Parking the Machine 67
Loading Machine on a Trailer 68
Towing 69
Maintenance—Machine 71
Diesel Fuel 71
Biodiesel Fuel 72
Low Sulfur Diesel Fuel Conditioner 73
Testing Diesel Fuel 73
Handling and Storing Diesel Fuel 73
Alternative and Synthetic Lubricants 74
Engine Break-In Oil 74
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I 75
Transmission, Hydraulic, Axles, and Mechanical Front Wheel Drive Oil (S N —951254) 76
Transmission, Axles, and Mechanical Front Wheel Drive Oil (S N 951255—) 76
Hydraulic Oil (S N 951255—) 77
Multipurpose Extreme Pressure (EP) Grease 77
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips 78
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 79
Maintenance—Periodic Maintenance 80
Service Machine at Specified Intervals 80
Check Hour Meter Regularly 80
Prepare Machine for Maintenance 80
Loader Boom Service Lock 81
Opening and Closing Engine Hood (S N —903478) 81
Opening and Closing Engine Hood (S N 903479—) 82
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 82
Service Intervals 83
Required Parts 85
Maintenance—As Required 87
Inspect Loader Boom Service Lock 87
Check and Adjust Boom Lock 87
Check Tire Pressure 88
Tire Inflation Pressures 89
Check Wheel Fasteners 90
Clean Cab Air Filters 91
Inspect and Clean Hydraulic Reservoir Fill Screen 92
Drain Fuel Tank Water and Sediment 92
Clean Engine Air Cleaner Dust Unloader Valve 92
Clean or Replace Air Cleaner Elements 93
Inspect Belt 93
Grease MFWD Drive Shaft Splines—If Equipped 94
Grease Extendible Dipperstick Side Rails—If Equipped 94
Grease Extendible Dipperstick Backhoes—If Equipped 95
Grease Front Wheel Bearings—Non-Powered (S N —911143) 95
Grease Front Wheel Bearings—Non-Powered (S N 911144—) 96
Maintenance—Every 10 Hours or Daily 97
Checking Hydraulic Reservoir Oil Level 97
Check Engine Oil Level 98
Check Coolant Level 99
Grease Loader Pivots (S N —955724) 100
Grease Loader Pivots (S N 955725—) 101
Grease 4-in-1 Bucket Pivots—If Equipped 102
Grease Stabilizer Pivots and Cylinder Pins 102
Grease Backhoe Linkage, Pivots, and Cylinder Rod Ends 103
Grease Non-Powered Front Axle and Steering Pivots (S N —911143) 105
Grease Non-Powered Front Axle Pivots (S N 911144—) 106
Grease MFWD Front Axle and Universal Joints—If Equipped 106
Grease Loader Quick Coupler—If Equipped 107
Maintenance—Initial Service—50 Hours 108
Check Wheel Fasteners 108
Maintenance—Initial Service—100 Hours 109
Change Engine Break-In Oil And Replace Filter 109
Replace Transmission Oil Filter 111
Maintenance—Every 250 Hours 112
Check MFWD Planetary Housing Oil—If Equipped 112
Check MFWD Axle Oil Level—If Equipped 112
Check Battery Electrolyte Level and Terminals 113
Check Rear Axle Oil Level 115
Check Transmission Oil Level 115
Change Engine Oil And Replace Filter (S N —911915) 116
Maintenance—Every 500 Hours 118
Check Coolant and Add Conditioner 118
Check Air Intake Hose 119
Replace Hydraulic Oil Filter 119
Check Boom-to-Dipperstick Pin Bolt Torque 120
Replace Hydraulic Reservoir Breather 120
Change Engine Oil And Replace Filter (S N 911916—) 121
Replace Fuel Filter 122
Maintenance—Every 1000 Hours 123
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S N —911143) 123
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S N 911144—) 124
Change MFWD Front Wheel Planetary Housing Oil—If Equipped 125
Change MFWD Front Axle Housing Oil—If Equipped 126
Clean Engine Crankcase Ventilation Tube 126
Change Transmission and Torque Converter Oil and Filter 127
Change Rear Axle Oil 128
Replace Pilot Control Filter (S N —943092) 128
Check Engine Speeds (S N —951254) 128
Check Engine Speed (S N 951255—) 129
Check and Adjust Engine Speed Control Linkage (S N — 951254) 129
Check and Adjust Engine Speed Control Linkage (S N 951255—) 129
Change Hydraulic Reservoir Oil 130
Replace Engine Air Cleaner Elements 131
Maintenance—Every 2000 Hours 132
Adjust Engine Valve Lash (Clearance) 132
Maintenance—Every 3000 Hours 133
Draining the Cooling System 133
Filling the Cooling System 134
Miscellaneous—Machine 135
External Service Brake Inspection 135
Inspecting And Cleaning Dusty Secondary And Primary Element 136
Check Receiver-Dryer—If Equipped 136
Checking Coolant Hoses and Radiator 137
Draining the Cooling System 138
Filling the Cooling System 139
Do Not Service or Adjust Injection Nozzles or Injection Pump 139
Draining Fuel Filter Sediment 139
Precautions for Alternator and Regulator 140
Handling, Checking and Servicing Batteries Carefully 141
Replacing Batteries 142
Removing Batteries 142
Replacing Fuses (S N —951254) 144
Replacing Fuses (S N 951255—) 145
Remove and Install Halogen Bulb (S N —953497) 146
Remove and Install Halogen Bulb (S N 953498—) 147
Checking Neutral Start System 147
Changing Loader Buckets 148
Adding Front Counterweights 148
Adding Liquid Ballast to Front Tires—410G 149
Welding on Machine 149
Checking Ride Control Accumulator—If Equipped 150
Discharge Ride Control System Hydraulic Pressure—If Equipped 151
Discharge Pilot Control System Hydraulic Pressure—If Equipped 151
Lowering Boom Without Electrical Power—For Machines With Pilot Controls 152
Check Park Brake 152
Brake Bleeding Procedure 153
Service Recommendations For STC® Fittings 155
Adjusting Speed Control Lever Tension (S N —913479) 156
Adjusting Speed Control Lever Tension (S N 913480—) 157
Adjusting Pilot Control Wrist Rest—If Equipped 157
Checking and Adjusting Toe-In (S N —911143) 158
Checking and Adjusting Toe-In (S N 911144—) 159
Installing Teeth on Backhoe Bucket 160
Do Not Service Control Valves, Cylinders, Pumps or Motors 160
Hardware Torque Specifications 160
Keep ROPS Installed Properly 161
Metric Bolt and Screw Torque Values 162
Unified Inch Bolt and Screw Torque Values 163
Miscellaneous—Operational Checkout 164
Operational Checkout Procedure 164
Gauge and Indicator Check With Engine Off 164
FNR, Neutral Start Circuit and Reverse Warning Alarm Checks 164
Park Brake, Indicator Light, and Engine Speed Control Linkage Checks 166
Brake System Checks 167
Steering System Checks 168
Hydraulic System Checks 168
Pilot Control Operation Checks—If Equipped 171
Check Operation Of Accessories (Engine Stopped) 173
Cab Component Checks 174
Miscellaneous Checks 174
Miscellaneous—Troubleshooting 177
Troubleshooting Procedure 177
Engine (S N —951254) 178
Engine (S N 951255—) 181
Diagnostic Trouble Codes (DTC) (S N —951254) 184
Diagnostic Trouble Codes (DTC) (S N 951255—) 185
Electrical System 186
Steering System 188
Hydraulic System 189
Gauges and Indicators 190
Transmission 193
MFWD 193
Rear Axle 194
Miscellaneous—Storage 195
Prepare Machine for Storage 195
Miscellaneous—Crime Prevention Tips 196
Help Prevent Crime 196
Record Construction Identification Numbers 196
Keep Proof of Ownership 196
Park Indoors Out of Sight 197
When Parking Outdoors 197
Reduce Vandalism 197
Report Thefts Immediately 198
Miscellaneous—Specifications 199
410G Specifications 199
Ground Speeds—410G 200
410G Backhoe Loader Dimensions 201
410G Backhoe Loader 205
410G Backhoe Loader Weight 207
Buckets 207
410G Backhoe Loader Drain and Refill Capacities 208
410G Backhoe Loader Lifting Capacities—Standard Dipperstick 208
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted) 209
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended) 210
Miscellaneous—Machine Numbers 211
Record Product Identification Number (PIN) 211
Record Engine Serial Number 211
Record Transmission Serial Number—Powershift 211
Record Rear Axle Housing Serial Number 212
Record (MFWD) Front Axle Housing Serial Number—If Equipped 212
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 17
Section 1-4 22
Section 1-5 24
Section 2-1 28
Section 2-2 41
Section 3-1 71
Section 3-2 80
Section 3-3 87
Section 3-4 97
Section 3-5 108
Section 3-6 109
Section 3-7 112
Section 3-8 118
Section 3-9 123
Section 3-10 132
Section 3-11 133
Section 4-1 135
Section 4-2 164
Section 4-3 177
Section 4-4 195
Section 4-5 196
Section 4-6 199
Section 4-7 211

S.V 04/24