John Deere 410G Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere 410G Backhoe Loader Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

John Deere 410G Backhoe Loader Operator’s Manual – PDF DOWNLOAD

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)

• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
• RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual.
• The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

John Deere 410G Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Contents………………………………………………………………………….. 5
Safety—Safety Features………………………………………………………….. 9
Safety Features…………………………………………………………….. 9
Safety—General Precautions………………………………………………………. 10
Recognize Safety Information…………………………………………………. 10
Follow Safety Instructions…………………………………………………… 10
Operate Only If Qualified……………………………………………………. 11
Wear Protective Equipment……………………………………………………. 11
Avoid Unauthorized Machine Modifications………………………………………. 11
Inspect Machine…………………………………………………………….. 12
Stay Clear Of Moving Parts…………………………………………………… 12
Avoid High-Pressure Fluids…………………………………………………… 12
Beware Of Exhaust Fumes……………………………………………………… 13
Prevent Fires………………………………………………………………. 13
Prevent Battery Explosions…………………………………………………… 13
Handle Chemical Products Safely………………………………………………. 14
Dispose Of Waste Properly……………………………………………………. 14
Prepare For Emergencies……………………………………………………… 14
Safety—Operating Precautions…………………………………………………….. 15
Use Steps And Handholds Correctly…………………………………………….. 15
Start Only From Operator’s Seat………………………………………………. 15
Use And Maintain Seat Belt…………………………………………………… 15
Prevent Unintended Machine Movement…………………………………………… 16
Prevent Unintended Machine Movement—If Equipped With Pilot Controls………………. 16
Avoid Work Site Hazards……………………………………………………… 17
Keep Riders Off Machine……………………………………………………… 17
Avoid Backover Accidents…………………………………………………….. 18
Avoid Machine Tipover……………………………………………………….. 18
Add And Operate Attachments Safely……………………………………………. 19
Use Special Care When Operating………………………………………………. 19
Operating Or Traveling On Public Roads………………………………………… 20
Inspect and Maintain ROPS……………………………………………………. 20
Safety—Maintenance Precautions…………………………………………………… 21
Park And Prepare For Service Safely…………………………………………… 21
Service Cooling System Safely………………………………………………… 21
Remove Paint Before Welding or Heating………………………………………… 22
Make Welding Repairs Safely………………………………………………….. 22
Drive Metal Pins Safely……………………………………………………… 23
Safety—Safety Signs…………………………………………………………….. 24
Safety Signs (S.N. —919463)………………………………………………….. 24
Safety Signs (S.N. 919464—)………………………………………………….. 26
Operation—Operator’s Station…………………………………………………….. 28
Pedals and Levers…………………………………………………………… 28
Pedals and Levers—If Equipped With Pilot Controls………………………………. 28
Display Monitor Functions……………………………………………………. 29
Display Monitor Functions —If Equipped With Pilot Controls………………………. 32
Right-Side Console Functions…………………………………………………. 35
Controls—Steering Console……………………………………………………. 38
Pilot Control Enable/Disable Switch—If Equipped………………………………… 39
Pattern Select Switch—If Equipped (S.N. —919463)……………………………….. 39
Horn Button………………………………………………………………… 40
Defroster, Heater, and Air Conditioner Controls—If Equipped……………………… 41
Side Windows—Secondary Exits…………………………………………………. 42
Rear Windows……………………………………………………………….. 42
Adjusting Seat……………………………………………………………… 43
Seat Belt………………………………………………………………….. 45
Steering Wheel Tilt Lever—If Equipped…………………………………………. 45
12-Volt Accessory Outlets……………………………………………………. 46
Operation—Operating The Machine………………………………………………….. 47
Inspect Machine Daily Before Starting…………………………………………. 47
Check Instruments Before Starting…………………………………………….. 48
Starting the Engine…………………………………………………………. 49
Starting Fluid—Cold Weather Start Aid—If Equipped (S.N.—910057)………………….. 51
Starting Fluid—Cold Weather Start Aid—If Equipped (S.N. 910058—)…………………. 52
Using Booster Batteries—12 Volt System………………………………………… 54
Using Coolant Heater—If Equipped……………………………………………… 55
Warm-Up……………………………………………………………………. 55
Cold Weather Warm-Up………………………………………………………… 56
Ride Control Operation—If Equipped……………………………………………. 57
Pilot Control Operation—If Equipped…………………………………………… 59
Driving the Machine…………………………………………………………. 60
Operating Stabilizers……………………………………………………….. 62
Operating Boom Lock…………………………………………………………. 63
Operating Swing Lock………………………………………………………… 64
Operating Backhoe—John Deere Two-Lever Controls………………………………… 65
Operating Backhoe—Excavator Two-Lever Controls…………………………………. 66
Operating Backhoe—John Deere Pilot Controls……………………………………. 67
Operating Backhoe—Excavator Pilot Controls…………………………………….. 68
Operating Extendible Dipperstick—If Equipped…………………………………… 69
Operating Extendable Dipperstick Lock—If Equipped………………………………. 70
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped……………………… 71
Operating Loader……………………………………………………………. 72
Operating Differential Lock………………………………………………….. 73
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped……………………….. 74
Lifting……………………………………………………………………. 75
Parking the Machine…………………………………………………………. 76
Loading Machine on a Trailer…………………………………………………. 77
Towing…………………………………………………………………….. 78
Maintenance—Machine…………………………………………………………….. 80
Diesel Fuel………………………………………………………………… 80
Low Sulfur Diesel Fuel Conditioner……………………………………………. 80
Dieselscan Fuel Analysis…………………………………………………….. 81
Handling and Storing Diesel Fuel……………………………………………… 81
Alternative and Synthetic Lubricants………………………………………….. 82
Engine Break-In Oil…………………………………………………………. 82
Diesel Engine Oil…………………………………………………………… 83
Transmission, Hydraulic, Axles, and Mechanical Front Wheel Drive Oil……………… 84
Grease…………………………………………………………………….. 85
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips…. 85
Diesel Engine Coolant……………………………………………………….. 86
Maintenance—Periodic Maintenance…………………………………………………. 87
Service Your Machine at Specified Intervals……………………………………. 87
Check Hour Meter Regularly…………………………………………………… 87
Prepare Machine for Maintenance………………………………………………. 88
Loader Boom Service Lock…………………………………………………….. 89
Opening and Closing Engine Hood (S.N. —903478)…………………………………. 90
Opening and Closing Engine Hood (S.N. 903479—)…………………………………. 91
Maintenance and Repair Record Keeping System…………………………………… 92
OILSCAN PLUS®, COOLSCAN PLUS®, Dieselscan, and 3-Way Coolant Test Kit…………….. 93
Service Intervals…………………………………………………………… 94
Required Parts……………………………………………………………… 96
Maintenance—As Required…………………………………………………………. 97
Inspect Loader Boom Service Lock……………………………………………… 97
Check and Adjust Boom Lock…………………………………………………… 97
Check Tire Pressure…………………………………………………………. 98
Tire Inflation Pressures…………………………………………………….. 99
Check Wheel Fasteners………………………………………………………..100
Clean Cab Air Filters………………………………………………………..101
Inspect and Clean Hydraulic Reservoir Fill Screen……………………………….102
Drain Fuel Tank Water and Sediment…………………………………………….102
Clean Engine Air Cleaner Dust Unloader Valve……………………………………103
Clean or Replace Air Cleaner Elements………………………………………….104
Inspect Belt………………………………………………………………..105
Grease MFWD Drive Shaft Splines—If Equipped…………………………………….105
Grease Extendible Dipperstick Side Rails—If Equipped…………………………….105
Grease Extendable Dipperstick Backhoes—If Equipped………………………………106
Grease Front Wheel Bearings—Non-Powered (S.N. —911143)…………………………..106
Grease Front Wheel Bearings—Non-Powered (S.N. 911144—)…………………………..107
Maintenance—Every 10 Hours or Daily……………………………………………….108
Checking Hydraulic Reservoir Oil Level…………………………………………108
Check Engine Oil Level……………………………………………………….109
Check Coolant Level………………………………………………………….110
Grease Loader Pivots…………………………………………………………111
Grease 4-in-1 Bucket Pivots—If Equipped………………………………………..112
Grease Stabilizer Pivots and Cylinder Pins……………………………………..112
Grease Backhoe Linkage, Pivots, and Cylinder Rod Ends……………………………113
Grease Non-Powered Front Axle and Steering Pivots (S.N. —911143)………………….115
Grease Non-Powered Front Axle Pivots (S.N. 911144—)……………………………..116
Grease MFWD Front Axle and Universal Joints—If Equipped………………………….117
Maintenance—After First 100 Hours…………………………………………………118
Change Engine Break-In Oil And Replace Filter…………………………………..118
Replace Transmission Oil Filter……………………………………………….120
Maintenance—Every 250 Hours………………………………………………………121
Check MFWD Planetary Housing Oil—If Equipped……………………………………121
Check MFWD Axle Oil Level—If Equipped………………………………………….121
Check Battery Electrolyte Level and Terminals…………………………………..122
Check Rear Axle Oil Level…………………………………………………….124
Check Transmission Oil Level………………………………………………….124
Change Engine Oil And Replace Filter (S.N.—911915)………………………………125
Maintenance—Every 500 Hours………………………………………………………127
Check Coolant and Add Conditioner……………………………………………..127
Check Air Intake Hose………………………………………………………..128
Replace Hydraulic Oil Filter………………………………………………….128
Check Boom-to-Dipperstick Pin Bolt Torque………………………………………128
Replace Hydraulic Reservoir Breather…………………………………………..129
Change Engine Oil And Replace Filter (S.N. 911916—)……………………………..130
Replace Fuel Filter………………………………………………………….132
Maintenance—Every 1000 Hours……………………………………………………..133
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N.—911143)…………….133
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N. 911144—)……………135
Change MFWD Front Wheel Planetary Housing Oil—If Equipped………………………..136
Change MFWD Front Axle Housing Oil—If Equipped………………………………….137
Clean Engine Crankcase Ventilation Tube………………………………………..137
Change Transmission and Torque Converter Oil and Filter………………………….138
Change Rear Axle Oil…………………………………………………………139
Replace Pilot Control Filter………………………………………………….139
Check Engine Speeds………………………………………………………….140
Check and Adjust Engine Speed Control Linkage…………………………………..140
Change Hydraulic Reservoir Oil………………………………………………..141
Replace Engine Air Cleaner Elements……………………………………………142
Maintenance—Every 2000 Hours……………………………………………………..143
Adjust Engine Valve Lash (Clearance)…………………………………………..143
Miscellaneous—Machine……………………………………………………………144
External Service Brake Inspection……………………………………………..144
Inspecting And Cleaning Dusty Secondary And Primary Element………………………145
Check Receiver-Dryer—If Equipped………………………………………………146
Checking Coolant Hoses and Radiator……………………………………………146
Draining the Cooling System…………………………………………………..147
Filling the Cooling System……………………………………………………148
Do Not Service Or Adjust Injection Nozzles Or Injection Pump……………………..148
Replace Engine Torsional Damper……………………………………………….149
Draining Fuel Filter Sediment…………………………………………………149
Precautions for Alternator and Regulator……………………………………….150
Handling, Checking And Servicing Batteries Carefully…………………………….151
Replacing Batteries………………………………………………………….152
Removing Batteries…………………………………………………………..153
Replacing Fuses……………………………………………………………..154
Remove and Install Halogen Bulb……………………………………………….156
Checking Neutral Start System…………………………………………………156
Changing Loader Buckets………………………………………………………157
Adding Front Counterweights…………………………………………………..158
Adding Liquid Ballast to Front Tires—410G………………………………………158
Welding on Machine…………………………………………………………..159
Checking Ride Control Accumulator—If Equipped…………………………………..160
Discharge Ride Control System Hydraulic Pressure—If Equipped……………………..161
Discharge Pilot Control System Hydraulic Pressure—If Equipped…………………….162
Lowering Boom Without Electrical Power—For Machines With Pilot Controls……………163
Check Park Brake…………………………………………………………….164
Bleeding Service Brakes………………………………………………………165
Service Recommendations For STC®1 Fittings……………………………………..167
Adjusting Speed Control Lever Tension (S.N.—913479)……………………………..169
Adjusting Speed Control Lever Tension (S.N. 913480—)…………………………….170
Adjusting Pilot Control Wrist Rest —If Equipped…………………………………170
Checking and Adjusting Toe-In (S.N. —911143)……………………………………171
Checking and Adjusting Toe-In (S.N. 911144—)……………………………………172
Installing Teeth on Backhoe Bucket…………………………………………….173
Checking Machine Cycle Times—410G……………………………………………..174
Do Not Service Control Valves, Cylinders, Pumps or Motors………………………..175
Hardware Torque Specifications………………………………………………..175
Keep ROPS Installed Properly………………………………………………….175
Metric Bolt and Cap Screw Torque Values………………………………………..176
Unified Inch Bolt and Cap Screw Torque Values…………………………………..177
Miscellaneous—Operational Checkout………………………………………………..178
Operational Checkout Procedure………………………………………………..178
Gauge and Indicator Check With Engine Off………………………………………178
…………………………………………………………………………..178
…………………………………………………………………………..179
FNR, Neutral Start Circuit and Reverse Warning Alarm Checks………………………179
…………………………………………………………………………..179
…………………………………………………………………………..179
…………………………………………………………………………..179
…………………………………………………………………………..180
Park Brake, Indicator Light, and Engine Speed Control Linkage Checks………………180
…………………………………………………………………………..180
…………………………………………………………………………..180
Brake System Checks………………………………………………………….181
…………………………………………………………………………..181
…………………………………………………………………………..181
…………………………………………………………………………..182
Steering System Checks……………………………………………………….182
…………………………………………………………………………..182
Hydraulic System Checks………………………………………………………183
…………………………………………………………………………..183
…………………………………………………………………………..184
…………………………………………………………………………..184
…………………………………………………………………………..185
…………………………………………………………………………..185
…………………………………………………………………………..185
Pilot Control Operation Checks—If Equipped……………………………………..185
…………………………………………………………………………..186
…………………………………………………………………………..186
…………………………………………………………………………..186
…………………………………………………………………………..187
…………………………………………………………………………..187
Check Operation Of Accessories (Engine Stopped)…………………………………187
…………………………………………………………………………..187
…………………………………………………………………………..188
…………………………………………………………………………..188
…………………………………………………………………………..188
Cab Component Checks…………………………………………………………188
…………………………………………………………………………..188
…………………………………………………………………………..188
…………………………………………………………………………..189
Miscellaneous Checks…………………………………………………………189
…………………………………………………………………………..189
…………………………………………………………………………..190
…………………………………………………………………………..190
…………………………………………………………………………..191
…………………………………………………………………………..191
Miscellaneous—Troubleshooting…………………………………………………….192
Troubleshooting Procedure…………………………………………………….192
Engine……………………………………………………………………..193
Electrical System……………………………………………………………197
Steering System……………………………………………………………..199
Hydraulic System…………………………………………………………….200
Gauges and Indicators………………………………………………………..202
Transmission………………………………………………………………..205
MFWD……………………………………………………………………….205
Rear Axle…………………………………………………………………..206
Miscellaneous—Storage……………………………………………………………207
Prepare Machine For Storage…………………………………………………..207
Miscellaneous—Crime Prevention Tips……………………………………………….208
Help Prevent Crime…………………………………………………………..208
Record Construction Identification Numbers……………………………………..208
Keep Proof of Ownership………………………………………………………208
Park Indoors Out of Sight…………………………………………………….208
When Parking Outdoors………………………………………………………..209
Reduce Vandalism…………………………………………………………….209
Report Thefts Immediately…………………………………………………….210
Miscellaneous—Specifications……………………………………………………..211
410G Specifications………………………………………………………….211
Ground Speeds—410G…………………………………………………………..212
410G Backhoe Loader Dimensions………………………………………………..213
410G Backhoe Loader………………………………………………………….219
410G Backhoe Loader Weight……………………………………………………221
Buckets…………………………………………………………………….222
410G Backhoe Loader Drain and Refill Capacities…………………………………223
410G Backhoe Loader Lifting Capacities—Standard Dipperstick………………………224
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)………….225
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)…………..226
Miscellaneous—Machine Numbers…………………………………………………….227
Record Product Identification Number (PIN)……………………………………..227
Record Engine Serial Number…………………………………………………..227
Record Transmission Serial Number—Powershift……………………………………227
Record Rear Axle Housing Serial Number…………………………………………227
Record (MFWD) Front Axle Housing Serial Number—If Equipped……………………….228

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JOHN DEERE 410G BACKHOE LOADER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V