John Deere 435C LOG LOADER Operator’s Manual – PDF DOWNLOAD

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John Deere 435C LOG LOADER Operator’s Manual – PDF DOWNLOAD

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John Deere 435C LOG LOADER Operator’s Manual – PDF DOWNLOAD

P/N: OMF391184_XJ
Language: English
Division: Forestry
Product Lines: Knuckleboom Loader
Publication Type: Operator’s Manuals
Associated Models: 435C
Series: C SERIES
Serial: 012236–012254

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 435C LOG LOADER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety Features 9
435C Log Loader Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps And Handholds Correctly 15
Start Only From Operator’s Seat 15
Use And Maintain Seat Belt 15
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Use Special Care When Operating Loader 17
Keep Riders Off Machine 17
Avoid Machine Tip Over 18
Use Care When Swinging Machine 18
Add And Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety — Safety Signs 22
435C Log Loader Safety Signs 22
Operator’s Station 23
435C Operator’s Compartment Component Locator 23
Battery Disconnect Switch 24
Gauges 24
Ignition Switch 25
Throttle Switch 26
Horn Button 26
Switches 27
Indicator Lights 29
Swing Control Pedal 30
Joysticks 30
Interior Light 32
Cab Air Circulation Fan 32
Adjusting Manual Suspension Seat 33
Pilot Shutoff Whisker Switch 34
Pilot Shutoff Armrest Switch 34
AC/Heater Controls — Option 35
Lighter and Powerpoint Socket 35
AM/FM Radio 36
CB Radio 36
Fuses and Circuit Breakers 38
Secondary Exit 39
Operating the Machine 40
435C Log Loader Component Locator 40
Optional Attachments 41
Pre-Start Checks 42
Throttle Switch 44
Normal Engine Starting 44
Using a Battery Charger 45
Cold Weather Warm-Up 45
Idling 46
Stopping the Engine 46
Anti-stall Valve Function and Anti-stall Valve Bypass Switch 47
Loader Operation — General 47
Stabilizers Raise/Lower 48
Turntable Rotation 48
Main Boom Raise/Lower 49
Stick Boom Raise/Lower 49
Grapple Open/Close 50
Grapple Rotate 50
Transporting the Log Loader 51
Manual Lowering of Main Boom 52
Maintenance — Machine 55
Fluids and Lubricants Specifications Table 55
Break-in Engine Oil 56
Diesel Engine Oil 57
Swing Gearbox Oil 58
Recommended Hydraulic System Oils 59
Diesel Fuel 60
Low Sulfur Diesel Fuel Conditioner 61
Diesel Fuel Storage 61
Grease 62
Diesel Engine Coolant 63
Supplemental Coolant Additives 64
Lubricant Storage 64
Alternative and Synthetic Lubricants 65
Mixing of Lubricants 65
Checking Skylight Regularly 66
Maintenance — Periodic Maintenance 67
Service Your Machine at Specified Intervals 67
Check the Hourmeter Regularly 67
Use Correct Fuels and Lubricants 67
Prepare Machine for Maintenance 68
Engine Break in Period 69
Maintenance and Repair Record Keeping System 70
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 71
Periodic Maintenance Table 72
Maintenance — As Required 75
Check Air Filter Restriction Indicator 75
Check Fire Extinguisher 75
Drain Water and Sediment from Fuel Tank 75
Check and Drain Fuel/Water Separator 75
Maintenance — Every 8 Hours or Daily 76
Check Engine Oil Level 76
Check Engine Air Filters and Ducting 76
Check Engine Coolant Level 77
Check Fuel/Water Separator 78
Check Hydraulic Oil Level 78
Check Windshield Washer Fluid Level 78
Check Swing Gearbox Oil Level 79
Check Hydraulic Filter Restriction Indicator 79
Inspect Grapple and Lubricate Grapple Pins 80
Lubricate Grapple Rotator 81
Lubricate Ring Gear and Turntable Bearing 82
Lubricate Boom and Cylinder Pivots 82
Lubricate Stabilizer and Cylinder Pins 83
Check Operation of Engine Gauges and Warning Lights 84
Clean External Surfaces and Engine Compartment 85
Check and Clean Radiator and Oil Cooler Fins 85
Fill Fuel Tank 86
Maintenance — Every 50 Hours or Weekly 87
Check Fire Extinguisher 87
Check Engine Mounting Bolts 88
Check Pump Mounting Bolts 89
Check Boom and Cylinder Pin Retainers 90
Check Stabilizer and Cylinder Pin Retainers 91
Maintenance — Every 100 Hours 92
Check Seatbelt and Belt Support 92
Check Battery Electrolyte Level 92
Check Swing Gearbox Mounting Cap Screws 93
Maintenance — Every 250 Hours 94
Change Engine Oil and Filter 94
Change Engine Fuel Filter 95
Change Hydraulic Pilot Pressure Filter 96
Drain Water and Sediment from Fuel Tank 96
Change Hydraulic Oil Return Filters 97
Maintenance — Every 500 Hours 98
Change Engine Air Filters 98
Change Fuel/Water Separator Element 98
Visually Check Turntable Bearing Mounting Cap Screws 99
Check Engine Fan Belt Tension 100
Maintenance — Every 1000 Hours 101
Change Swing Gearbox Oil 101
Maintenance — Every 2000 Hours 102
Change Engine Coolant and Flush Cooling System 102
Change Hydraulic Oil 104
Check Engine Fan Belt and Tensioner 105
Miscellaneous — Machine 106
Cooling System Pressure Test 106
Fuel System Bleeding 107
Inspecting and Cleaning Windows 108
Miscellaneous — Operational Checkout 109
Operational Checkout 109
Inspection 109
Gauges and Indicators 116
Miscellaneous — Troubleshooting 138
General Troubleshooting 138
Diagnose Engine 139
Diagnose Electrical System 142
Diagnose Hydraulic System 144
Miscellaneous — Storage 146
Storage 146
Monthly Storage 147
Miscellaneous — Serial Numbers 148
Model and Serial Number Record 148
Keep Proof of Ownership 149
Keep Machines Secure 150
Miscellaneous — Specifications 151
435C Log Loader Machine Dimensions 151
435C Specifications 154
Conversion Table for Pressures 157
Page Numbers 5

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