John Deere 437D KNUCKLEBOOM Operator’s Manual – PDF DOWNLOAD

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John Deere 437D KNUCKLEBOOM Operator’s Manual – PDF DOWNLOAD

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John Deere 437D KNUCKLEBOOM Operator’s Manual – PDF DOWNLOAD

• P/N: OMT334826X19_TZ
• Language: English
• Division: Forestry
• Product Lines: Knuckleboom Loader
• Publication Type: Operator’s Manuals
• Associated Models: 437D
• Series: D SERIES
• Serial: PIN: 1T0437D_ _ _C254107—
• Additional Information: For complete service information also see: T332992X19, PC10153

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 437D KNUCKLEBOOM Operator’s Manual – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Recognize Safety Information 22
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 22
Avoid Unauthorized Machine Modifications 23
Inspect Machine 23
Stay Clear of Moving Parts 23
Handle Starting Fluid Safely 23
Avoid High-Pressure Oils 24
Avoid High-Pressure Fluids 24
Work In Ventilated Area 25
Avoid Static Electricity Risk When Refueling 25
Prevent Fires 26
In Case of Machine Fire 26
Prevent Battery Explosions 27
Handle Chemical Products Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Prepare for Emergencies 28
Clean Debris from Machine 28
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Prevent Unintended Machine Movement 30
Avoid Work Site Hazards 30
Use Special Care When Operating Loader 31
Keep Riders Off Machine 31
Avoid Backover Accidents 31
Avoid Machine Tip Over 32
Use Care When Swinging Machine 32
Operate Boom With Care 33
Avoid Power Lines 33
Add and Operate Attachments Safely 33
Inspect and Maintain FOPS/OFPS 34
Inspect and Maintain ROPS 34
Safety—Maintenance Precautions 35
Park and Prepare for Service Safely 35
Service Machines Safely 35
Service Cooling System Safely 35
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 36
Drive Metal Pins Safely 36
Safety—Safety Signs 37
Safety Signs 37
Operation—Operator’s Station 43
Operator’s Controls and Instruments 43
Key Switch 43
Engine Speed Dial 43
Horn Buttons 43
Switches 44
Swing Control Pedal 45
Joysticks 46
Dome Light 50
Adjusting Mechanical Suspension Seat 50
Adjusting Air Suspension Seat—If Equipped 51
Pilot Reset Switch 52
Air Conditioner and Heater Controls 53
12-Volt Outlets 53
AM and FM Stereo CD Player 53
CB and 2-Way Radio Mounting Plate and Storage Shelf 54
Fuses and Circuit Breakers 54
Opening Right Side Window 55
Secondary Exit Tool 56
Fire Extinguisher Location 56
Floor Mat 57
Rear Pull Down Shade 57
Operation—Operating the Machine 59
Before Starting Work 59
Inspect Machine Daily Before Starting 59
Check Instruments Before Starting 59
Optional Attachments 59
Engine Break-In Period 60
Normal Engine Starting 61
Cold Weather Warm-Up 62
Stopping the Engine 62
Raising and Lowering Stabilizers 62
Upperstructure Rotation 63
Raising and Lowering Boom 63
Raising and Lowering Stick 64
Opening and Closing Grapple 64
Grapple Rotate 65
Circle Saw Operation—If Equipped 65
Enabling Mobile Hydraulics—If Equipped 66
Transporting the Machine 67
Manual Lowering of Boom 68
Operation—Monitor Operation 70
Standard Display Monitor (SDM) 70
Standard Display Monitor (SDM) Functions 70
Standard Display Monitor (SDM)—Main Menu 71
Standard Display Monitor (SDM)—Main Menu—Codes 72
Standard Display Monitor (SDM)—Main Menu—Diagnostics 72
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Engine 72
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Monitor 73
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Software 73
Standard Display Monitor (SDM)—Main Menu—Monitor 73
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 73
Standard Display Monitor (SDM)—Main Menu—Monitor—Language 73
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 74
Standard Display Monitor (SDM)—Main Menu—Auto Idle 74
Standard Display Monitor (SDM)—Main Menu—Job Timer 74
Maintenance—Machine 75
Diesel Engine Break-In™ Oil 75
Swing Gear Case Oil 75
Pump Drive Gear Case Oil—If Equipped 76
Hydraulic Oil 76
Diesel Fuel 77
Lubricity of Diesel Fuel 78
Handling and Storing Diesel Fuel 79
Biodiesel Fuel 79
Testing Diesel Fuel 81
Fuel Filters 81
Minimizing the Effect of Cold Weather on Diesel Engines 81
Supplemental Diesel Fuel Additives 82
Diesel Engine Oil 83
Engine Oil and Filter Service Intervals 83
Oil Filters 84
Multipurpose Extreme Pressure (EP) Grease 84
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 85
John Deere COOL-GARD™ II Coolant Extender 86
Water Quality for Mixing with Coolant Concentrate 87
Operating in Warm Temperature Climates 87
Testing Coolant Freeze Point 88
Disposing of Coolant 88
Lubricant Storage 89
Alternative and Synthetic Lubricants 89
Mixing of Lubricants 89
Maintenance—Periodic Maintenance 90
Service Your Machine at Specified Intervals 90
Check the Hour Meter Regularly 90
Prepare Machine for Maintenance 90
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 90
Fuel Tank 91
Service Intervals 91
Required Parts 93
Maintenance—As Required 94
Clean Cab Fresh Air Filter 94
Clean Cab Recirculating Air Filter 94
Check and Clean Air Cleaner Dust Unloader Valve 95
Drain Water and Sediment From Fuel Tank Sump 96
Check Coolant 96
Check and Clean Fuel Cap Breather 97
Maintenance—Every 10 Hours or Daily 99
Lubricate Grapple Rotator and Pins 99
Lubricate Boom, Stick, and Cylinder Pivots 100
Check Windshield Washer Fluid Level 101
Lubricate Swing Bearing and Pinion 101
Check Hydraulic Oil Level 102
Check and Clean Radiator and Oil Cooler Fins 103
Check Engine Coolant Level 104
Check Engine Oil Level 104
Check and Drain Primary Fuel Filter and Water Separator 106
Check and Drain Final Fuel Filter 106
Check Swing Gear Case Oil Level 107
Lubricate Stabilizer and Stabilizer Cylinder Pins 108
Check Fire Extinguisher 108
Maintenance—Every 100 Hours 110
Lubricate Rotary Manifold 110
Maintenance—Initial Service – 250 Hours 111
Drain and Refill Swing Gear Case Oil 111
Drain and Refill Pump Drive Gear Case Oil—If Equipped 111
Check Mounting Hardware Torque on Truck, Trailer, or Carrier 113
Maintenance—Every 250 Hours 114
Take Engine Oil Sample 114
Maintenance—Every 500 Hours 115
Drain and Refill Engine Oil and Replace Filter 115
Check Engine Fan Belt 116
Replace Primary Fuel Filter and Water Separator 116
Replace Final Fuel Filter 117
Check Swing Bearing Mounting Cap Screws 119
Check Battery Electrolyte Level and Terminals 119
Check Pump Drive Gear Case Oil Level—If Equipped 121
Take Fluid Samples 122
Maintenance—Every 1000 Hours 123
Replace Engine Air Filters 123
Check Coolant 123
Replace Pilot Filter 123
Drain and Refill Swing Gear Case Oil 124
Drain and Refill Pump Drive Gear Case Oil—If Equipped 124
Lubricate Swing Gear Case 124
Replace Hydraulic Oil Return Filters 125
Check Mounting Hardware Torque on Truck, Trailer, or Carrier 126
Maintenance—Every 2000 Hours 127
Drain and Refill Hydraulic Oil 127
Replace Hydraulic Tank Breather Filter 128
Replace Case Drain Filter 128
Check Engine Valve Lash (Clearance) 129
Maintenance—Every 4000 Hours 130
Replace Engine Crankshaft Damper 130
Maintenance—Every 6000 Hours 131
Drain, Flush, and Refill Cooling System 131
Miscellaneous—Machine 133
Installation of Knuckleboom Log Loader on Truck, Trailer, or Carrier 133
Bleed Fuel System—Mechanical Fuel Pump 133
Bleed Fuel System—Electrical Fuel Pump 135
Battery Disconnect Switch 135
Using Battery Charger 135
Using Booster Batteries—12-Volt System 136
Rear Lights Package—If Equipped 136
JDLink™ Machine Monitoring System (MMS)—If Equipped 137
Clean External Surfaces and Engine Compartment 137
Check and Clean Shroud 137
Check Swing Gear Case Mounting Cap Screw Torque 138
Check Pump Mounting Cap Screw Torque 138
Check Engine Mounting Cap Screw Torque 139
Check Boom Pin Nut and Cylinder Pin Retaining Cap Screw Torque 139
Check Stabilizer Pin Nut and Cylinder Pin Retaining Cap Screw Torque 141
Check Heel Mounting Cap Screw Torque 141
Fluid Sampling Test Ports—If Equipped 142
Unified Inch Bolt and Screw Torque Values 142
Metric Bolt and Screw Torque Values 143
Miscellaneous—Operational Checkout 145
Operational Checkout 145
Diagnostic Trouble Code Check 145
Operational Checks—Key Switch OFF, Engine OFF Checks 145
Operational Checks—Key Switch ON, Engine OFF Checks 155
Operational Checks—Key Switch ON, Engine ON Checks 161
Miscellaneous—Troubleshooting 179
Troubleshooting Procedure 179
Engine 179
Electrical System 184
Hydraulic System 184
Air Conditioning System 185
Heater System 186
Miscellaneous—Storage 188
Prepare Machine for Storage 188
Monthly Storage Procedure 188
Miscellaneous—Serial Numbers 190
Record Product Identification Number (PIN) 190
Record Engine Serial Number 190
Record Swing Motor Serial Number 190
Record Grapple Gear Case Serial Number—If Equipped 191
Record Hydraulic Pump Serial Number 191
Record Pump Drive Gear Case Serial Number—If Equipped 192
Keep Proof of Ownership 192
Keep Machines Secure 192
Miscellaneous—Specifications 194
Machine Specifications 194
Engine Specifications 197
Drain and Refill Capacities 197
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 35
Section 1-5 37
Section 2-1 43
Section 2-2 59
Section 2-3 70
Section 3-1 75
Section 3-2 90
Section 3-3 94
Section 3-4 99
Section 3-5 110
Section 3-6 111
Section 3-7 114
Section 3-8 115
Section 3-9 123
Section 3-10 127
Section 3-11 130
Section 3-12 131
Section 4-1 133
Section 4-2 145
Section 4-3 179
Section 4-4 188
Section 4-5 190
Section 4-6 194

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