John Deere 444 G 4WD Loader Operator’s Manual OMT488612X019 PDF

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John Deere 444 G 4WD Loader Operator’s Manual OMT488612X019 – PDF DOWNLOAD

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John Deere 444 G 4WD Loader Operator’s Manual OMT488612X019 – PDF DOWNLOAD

• P/N: OMT488612X019_04
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 444 G
• Serials:
  • 1BZ444GA_ _L_10001—
  • 1BZ444GA_ _D_10001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 444 G 4WD Loader Operator’s Manual OMT488612X019 – PDF DOWNLOAD

444 G 4WD Loader 1
Introduction 2
Foreword 2
Trademarks 2
Manual Identification—READ THIS FIRST! 3
Serial Number Listing Information 5
IMPORTANT 5
License Agreement for John Deere Software 6
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 9
Emissions Control System Certification Label 10
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 11
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 13
Emissions Performance and Tampering 19
Carbon Dioxide Emissions (CO₂) 20
FCC Notifications to User 21
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 22
John Deere Online Bookstore 25
Technical Information Feedback Form 26
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Operate Only If Qualified 33
Recognize Safety Information 34
Follow Safety Instructions 34
Prepare for Emergencies 34
Wear Protective Equipment 35
Protect Against Noise 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid Unauthorized Machine Modifications 36
Avoid High-Pressure Oils and Fluids 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
High Debris Applications 37
In Case of Machine Fire 37
Prevent Fires, Clean Debris From Machine 38
Prevent Battery Explosions 38
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 44
Avoid Backover Accidents 44
Use Special Care When Operating Loader 44
Avoid Machine Tip Over and Machine Damage 45
Avoid Power Lines 45
Operating on Slopes 46
Operating or Traveling On Public Roads 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Service Accumulator Systems Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 50
Drive Metal Pins Safely 50
Service Tires Safely 50
Use Proper Lifting Equipment 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 63
Using the Seat Belt 63
Operator’s Seat 64
Levers—Two Function Hydraulic Control 65
Levers—Three Function Hydraulic Control 66
Multi-Function Lever Operation 68
Steering Column Control 68
Pedals 69
Sealed Switch Module (SSM) Functions 70
Primary Display Unit (PDU) Functions 73
Dome Light 78
Right Console 78
Armrest Adjustment 78
Air Conditioner and Heater Operation 79
Radio—If Equipped 79
Opening and Securing Side Door 80
Alternative Exit Tool 80
Opening Side Window (Alternative Exit)—If Equipped 81
Seat Adjustment 81
Fire Extinguisher Mounting Location—If Equipped 82
Operation—Operating the Machine 83
Before Starting Work 83
Operator Ability 83
Inspect Machine Daily Before Starting 84
Battery Disconnect Switch 85
Check Instruments Before Starting 85
Security System 86
Engine Break-In Period 86
Starting the Engine 87
Cold Start Aid—Starting Fluid—If Equipped 89
Cold Start Aid—Block Heater—If Equipped 89
Cold Start Aid—Glow Plug—If Equipped 90
Cold Weather Warm-Up 90
Warm-Up Procedure 90
Operating in Water and Mud 90
Driving Up a Steep or Slippery Slope 91
Park Brake Switch 91
Shifting the Transmission 92
Standby Idle 93
Automatic Idle and Automatic Shutdown 94
Turbocharger Cool Down 94
Joystick Bucket and Boom Control 95
Two Lever Bucket and Boom Control—If Equipped 97
Auxiliary Control—If Equipped 98
Ride Control—If Equipped 99
Secondary Steering—If Equipped 101
Service ADVISOR™ Remote (SAR) Software Delivery Process 102
Exhaust Filter—L Engine 103
Selective Catalytic Reduction (SCR) System Overview—L Engine 105
US EPA Qualified Emergency Use — SCR Derate Override Option—L Engine 106
EU Qualified Emergency Use — SCR Derate Override Option—L Engine 107
Rear Camera—If Equipped 108
Boom Height Kickout (BHKO) Adjustment 108
Return-to-Carry (RTC) Adjustment 109
Return-to-Dig (RTD) Adjustment 110
Operating Loader Coupler—If Equipped 111
Using the Loader Bucket 112
Backdragging 113
Fork Attachment—If Equipped 114
Parking the Machine 115
Loading Machine for Transport 117
Towing—Recovery Procedure 120
Lifting the Machine 122
Operation—Monitor Operation 123
Primary Display Unit (PDU) 123
Navigation Buttons 123
Main Menu 124
Main Menu—Display Settings 125
Main Menu—Diagnostics 126
Main Menu—Exhaust Filter—L Engine 127
Main Menu—Exhaust Filter Auto Cleaning—L Engine 128
Main Menu—Exhaust Filter Parked Cleaning—L Engine 128
Main Menu—Exhaust Filter Emergency Override—L Engine 129
Main Menu—Software Update 129
Main Menu—Calibrations 130
Main Menu—Calibrations—Transmission Clutches 130
Main Menu—Calibrations—Brake Pedal 131
Main Menu—Calibrations—Park Brake Test 131
Main Menu—Machine Setup 132
Main Menu—Security 134
Main Menu—Machine Fan 136
Main Menu—Fuel Consumption 137
Main Menu—About 138
Main Menu—Job Timer 138
Main Menu—Camera—If Equipped 139
Maintenance—Machine 140
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 140
Required Emission-Related Information 140
Diesel Fuel 141
Diesel Fuel Specifications 141
Lubricity of Diesel Fuel 142
Handling and Storing Diesel Fuel 142
Biodiesel Fuel 143
Testing Diesel Fuel 144
Supplemental Diesel Fuel Additives 144
Fuel Filters 144
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 145
Refilling Diesel Exhaust Fluid (DEF) Tank 146
Testing Diesel Exhaust Fluid (DEF) 147
Storing Diesel Exhaust Fluid (DEF) 147
Disposal of Diesel Exhaust Fluid (DEF) 148
Minimizing the Effect of Cold Weather on Diesel Engines 149
Alternative and Synthetic Lubricants 150
Lubricant Storage 150
Mixing of Lubricants 150
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 151
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 151
Diesel Engine Oil — Tier 3 and Stage IIIA 152
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 153
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 154
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 155
Diesel Engine Oil Service Interval for Operation at High Altitude 155
Oil Filters 156
Transmission, Park Brake, and Axle Oil 156
Hydraulic Oil 157
Grease with Molybdenum Disulfide 158
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 159
Water Quality for Mixing with Coolant Concentrate 160
Operating in Warm Temperature Climates 160
Testing Coolant Freeze Point 161
Disposing of Coolant 161
Maintenance—Periodic Maintenance 162
Service Machine at Specified Intervals 162
Check the Hour Meter Regularly 162
Prepare Machine for Maintenance 163
Frame Locking Bar 164
Locking Loader Boom 164
Engine Service Doors and Side Shields 165
Cooling System Doors 165
Fuel Tank 166
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 167
Service Intervals 168
1Required Parts 171
Maintenance—As Required 174
Inspect Tires and Check Pressure 174
Tire Pressures 175
Check Wheel Bolt Torque 176
Check Cab Fresh Air Filter 177
Check Cab Recirculation Air Filter 177
Drain Water From Primary Fuel Filter With Water Separator 178
Drain Water From Final Fuel Filter 178
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 179
Inspect Engine Air Cleaner Elements 180
Inspect Serpentine Belt 183
Clean Cooler Cores 183
Drain, Flush, and Refill Fuel Tank 184
Service Exhaust Filter—L Engine 185
Check Window Washer Fluid Level 185
Check Rear Camera—If Equipped 186
Maintenance—Every 10 Hours or Daily 187
Clean Air Cleaner Dust Unloader Valve 187
Check Coolant Level at Surge Tank 187
Check Engine Oil Level 188
Check Hydraulic System Oil Level 188
Check Transmission Oil Level 189
Maintenance—Every 100 Hours 190
Lubricate Loader Linkage and Cylinder Pivots 190
Lubricate Coupler Lock Pins—If Equipped 193
Lubricate Oscillating Rear Axle Pivot 193
Maintenance—Initial 250 Hours 194
Drain and Refill Front and Rear Axle Oil 194
Maintenance—Every 250 Hours 195
Take Engine Oil Sample 195
Maintenance—Every 500 Hours 196
Drain and Refill Engine Oil and Replace Filter 196
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 197
Check Hybrid Battery Electrolyte Level—If Equipped 198
Check Front and Rear Axle Oil Level 200
Clean and Tighten Battery Terminals 200
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 201
Take Fluid Samples 202
Replace In-Line Fuel Filter 202
Replace Primary Fuel Filter 203
Replace Final Fuel Filter 204
Replace Auxiliary Fuel Filter—If Equipped 205
Check Park Brake Oil Level 206
Lubricate Front and Rear Shaft Seals on Park Brake 206
Check Ride Control Accumulator—If Equipped 207
Maintenance—Every 1000 Hours 209
Replace Air Cleaner Dust Unloader Valve 209
Replace Engine Air Cleaner Elements 210
Replace Hydraulic Reservoir Breather Filter 211
Check Coolant Condition 212
Clean Engine Crankcase Vent Tube 213
Lubricate Frame Hinge Pivots 213
Drain and Refill Park Brake Oil 214
Maintenance—Every 1500 Hours 215
Replace Open Crankcase Ventilation (OCV) Filter 215
Maintenance—Every 2000 Hours 216
Drain and Refill Transmission Oil and Replace Filter 216
Drain and Refill Front and Rear Axle Oil 218
Check and Adjust Engine Valve Lash 219
Calibrate Transmission Clutch 219
Maintenance—Every 4000 Hours 220
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 220
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 220
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 221
Clean Hydraulic Pump Case Drain In-Line Screen 222
Replace Hydraulic System Return Filter 225
Drain, Flush, and Refill Hydraulic System Oil 226
Clean Hydraulic System Fill Strainer 228
Maintenance—Every 5000 Hours 229
Check Driveline Damper For Cracks 229
Maintenance—Every 6000 Hours 230
Drain Cooling System 230
Cooling System Fill and Deaeration Procedure 232
Miscellaneous—Machine 234
Clean Machine Regularly 234
Inspect Seat Belt 234
Replacing Seat Belt 235
Check Air Inlet Cover 236
Bleed Fuel System 236
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 237
Do Not Service Control Valves, Cylinders, Pumps, or Motors 237
Precautions for Alternator and Regulator 237
Handling, Checking, and Servicing Batteries Carefully 237
Using Booster Batteries—24-Volt System 239
Using Battery Charger 240
Replacing Batteries 242
12-Volt Auxiliary Power Outlet—If Equipped 242
Welding On Machine 243
Keep Electronic Control Unit Connectors Clean 243
JDLink Machine Monitoring System (MMS)—If Equipped 243
Replacing Fuses 244
Remove and Install Halogen Bulbs 251
Keep ROPS Installed Properly 251
Air Conditioning System Service 252
External Service Brake Inspection 253
Service Recommendations For Snap-To-Connect (STC®) Fittings 254
Hardware Torque Specifications 254
Metric Bolt and Screw Torque Values 255
Unified Inch Bolt and Screw Torque Values 256
Miscellaneous—Operational Checkout 257
Operational Checkout 257
Miscellaneous—Troubleshooting 282
Troubleshooting Procedure 282
Engine 283
Transmission 286
Differential and Axle 288
Service Brake 289
Driveline 289
Park Brake 290
Hydraulic System 291
Steering 293
Air Conditioning System 294
Heater System 295
Software Update 295
Miscellaneous—Storage 296
Prepare Machine for Storage 296
Monthly Storage Procedure 297
Miscellaneous—Machine Numbers 298
Record Product Identification Number (PIN) 298
Record Engine Serial Number 298
Record Transmission Serial Number 298
Record Hydraulic Pump Serial Number 299
Record Front and Rear Axle Housing Serial Numbers 299
Keep Proof of Ownership 299
Keep Machines Secure 299
Miscellaneous—Specifications 300
Engine Specifications 300
Drain and Refill Capacities 301
Standard Z-Bar Specifications 302
High Lift Z-Bar Specifications 306
Travel Speeds 309
Eurasian Economic Union 309
Machine Design Life 310
Page Number 31
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 52
Section 2-1 63
Section 2-2 83
Section 2-3 123
Section 3-1 140
Section 3-2 162
Section 3-3 174
Section 3-4 187
Section 3-5 190
Section 3-6 194
Section 3-7 195
Section 3-8 196
Section 3-9 209
Section 3-10 215
Section 3-11 216
Section 3-12 220
Section 3-13 229
Section 3-14 230
Section 4-1 234
Section 4-2 257
Section 4-3 282
Section 4-4 296
Section 4-5 298
Section 4-6 300

S.V 04/24