John Deere 444K 4WD Loader Operator’s Manual OMT337062X19 PDF

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John Deere 444K 4WD Loader Operator’s Manual OMT337062X19 – PDF DOWNLOAD

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John Deere 444K 4WD Loader Operator’s Manual OMT337062X19 – PDF DOWNLOAD

P/N: OMT337062X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 444K
Series: 0
Serial:
PIN: 1DW444K_ _ _F670308—
For complete service information also see: T337061X19, PC11364

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 444K 4WD Loader Operator’s Manual OMT337062X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 35
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 37
In Case of Machine Fire 38
Prevent Battery Explosions 38
High Debris Applications 38
Clean Debris from Machine 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Exhaust Filter Ash Handling and Disposal 40
Prepare for Emergencies 40
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Avoid Power Lines 46
Use Special Care When Operating Loader 47
Operating on Slopes 47
Operating or Traveling On Public Roads 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Clean Exhaust Filter Safely 51
Service Cooling System Safely 52
Service Tires Safely 52
Use Proper Lifting Equipment 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 63
Levers—Two Function Hydraulic Control 63
Levers—Three Function Hydraulic Control 64
Levers—Four Function Hydraulic Control 66
Pedals 66
Sealed Switch Module (SSM) 67
Switch Module Functions 68
Advanced Display Unit (ADU) 71
Display Unit Functions 72
Horn Button 77
Turn Signals 77
Air Conditioner and Heater Operation 78
Counter Switch 79
Radio—If Equipped 80
Opening and Securing Side Door 84
Opening Side Window/Secondary Exit 85
Opening Rear Side Window 85
Seat Adjustment 86
Fire Extinguisher Mounting Location 87
Operation—Operating the Machine 88
Before Starting Work 88
Inspect Machine Daily Before Starting 88
Check Instruments Before Starting 88
Security System 89
Battery Disconnect Switch 89
Engine Break-In Period 90
Starting the Engine 91
Cold Start Aid—Glow Plug 93
Cold Start Aid—Block Heater—If Equipped 93
Warm-Up Procedure 93
Cold Weather Warm-Up 94
Required Machine Stop Warning 94
Park Brake Switch 96
Shifting the Transmission 97
Automatic Idle and Automatic Shutdown 99
Turbocharger Cool Down 99
Joystick Bucket and Boom Control 100
Two Lever Bucket and Boom Control 101
Auxiliary Control 102
Ride Control—If Equipped 103
Secondary Steering—If Equipped 105
Differential Lock Operation 105
Exhaust Filter 106
Selective Catalytic Reduction (SCR) System Overview 108
Qualified Emergency Use — SCR Override Option 110
Restored Operation Option 111
Service ADVISOR™ Remote (SAR) Software Delivery Process 111
Rear Camera and Radar Object Detection (ROD) System—If Equipped 112
Counter Switch Operation 114
Embedded Payload Scale—If Equipped 115
Boom Height Kickout Adjustment 119
Return-to-Carry Kickout Adjustment 119
Return-to-Dig Adjustment for Z-Bar Linkage 120
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 122
Operating Loader Coupler—If Equipped 123
Using the Loader Bucket 124
Backdragging 125
Fork Attachment 126
Operating in Water and Mud 127
Parking the Machine 128
Loading Machine on a Trailer 129
Towing Procedure 131
Lifting the Machine 132
Operation—Monitor Operation 133
Aftertreatment Indicators Overview 133
Display Unit—Normal Display 134
Display Unit—Main Menu 135
Display Unit—Main Menu—Codes 136
Display Unit—Main Menu—Codes—Active Codes 136
Display Unit—Main Menu—Codes—Stored Codes 137
Display Unit—Main Menu—Settings 138
Display Unit—Main Menu—Settings—Reverse Fan Cycle 139
Display Unit—Main Menu—Settings—Courtesy Lights 139
Display Unit—Main Menu—Settings—Quick Shift 140
Display Unit—Main Menu—Settings—Job Timer 140
Display Unit—Main Menu—Settings—Stopwatch 141
Display Unit—Main Menu—Settings—Ride Control—If Equipped 141
Display Unit—Main Menu—Settings—Counters 141
Display Unit—Main Menu—Settings—Camera Mode 142
Display Unit—Main Menu—Settings—Operator Configuration 142
Display Unit—Main Menu—Settings—Clutch Cutoff 143
Display Unit—Main Menu—Diagnostics 144
Display Unit—Main Menu—Diagnostics—Machine ID 145
Display Unit—Main Menu—Diagnostics—Battery Monitor 145
Display Unit—Main Menu—Diagnostics—Engine Sensors 146
Display Unit—Main Menu—Diagnostics—Transmission/Axle 146
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 147
Display Unit—Main Menu—Diagnostics—Machine Sensors 147
Display Unit—Main Menu—Diagnostics—FNR Selector 148
Display Unit—Main Menu—Diagnostics—Cab Switches 148
Display Unit—Main Menu—Diagnostics—Switch Module 148
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 149
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 150
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 150
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 151
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 151
Display Unit—Main Menu—Diagnostics—Park Brake Test 152
Display Unit—Main Menu—Payload Scale—If Equipped 153
Display Unit—Main Menu—Payload Scale—Long Total 153
Display Unit—Main Menu—Payload Scale—Display Units 154
Display Unit—Main Menu—Payload Scale—Auto Add 154
Display Unit—Main Menu—Payload Scale—Diagnostics 154
Display Unit—Main Menu—Payload Scale—Setup 154
Display Unit—Main Menu—Security 155
Display Unit—Main Menu—Security—Security 156
Display Unit—Main Menu—Security—Change Owner PIN 156
Display Unit—Main Menu—Security—Manage Operator PINs 157
Display Unit—Main Menu—Security—Manage Transport PIN 158
Display Unit—Main Menu—Security—Delayed Operator Logout 159
Display Unit—Main Menu—Exhaust Filter 160
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 161
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 162
Display Unit—Main Menu—Exhaust Filter—Emergency Override 163
Display Unit—Main Menu—Software Delivery 164
Display Unit—Main Menu—Software Delivery—Software Update 165
Maintenance—Machine 166
Required Emission-Related Information 166
Diesel Fuel 166
Diesel Fuel Specifications 167
Lubricity of Diesel Fuel 167
Handling and Storing Diesel Fuel 167
Biodiesel Fuel 168
Testing Diesel Fuel 169
Supplemental Diesel Fuel Additives 169
Fuel Filters 169
Minimizing the Effect of Cold Weather on Diesel Engines 170
Alternative and Synthetic Lubricants 171
Lubricant Storage 171
Mixing of Lubricants 171
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 172
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 173
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 174
Diesel Engine Oil Service Interval for Operation at High Altitude 174
Oil Filters 175
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 175
Refilling Diesel Exhaust Fluid (DEF) Tank 176
Testing Diesel Exhaust Fluid (DEF) 177
Storing Diesel Exhaust Fluid (DEF) 177
Disposal of Diesel Exhaust Fluid (DEF) 178
Transmission, Park Brake, and Axle Oil 178
Hydraulic Oil 179
Grease 180
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 181
Water Quality for Mixing with Coolant Concentrate 182
Operating in Warm Temperature Climates 182
Testing Coolant Freeze Point 183
Disposing of Coolant 183
Maintenance—Periodic Maintenance 184
Service Machine at Specified Intervals 184
Check Hour Meter Regularly 184
Prepare Machine for Maintenance 185
Frame Locking Bar 186
Boom Lock 187
Pin Removal—If Equipped With Powerllel™ Linkage 188
Engine Service Doors and Side Shields 189
Cooling System Doors 190
Fuel Tank 191
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 191
Service Intervals 192
Required Parts 194
Maintenance—As Required 196
Check Window Washer Fluid Level 196
Inspect Tires and Check Pressure 196
Tire Pressures 197
Check Wheel Bolt Torque 198
Inspect Engine Air Cleaner Elements 199
Inspect Air Conditioner Compressor and Alternator Belt 200
Clean Cooler Cores 201
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 203
Drain Water From Primary Fuel Filter With Water Separator 204
Service Exhaust Filter 205
Drain, Flush, and Refill Fuel Tank 205
Clean Fuel Sending Unit Pickup Screen 206
Check and Clean or Replace Cab Fresh Air Filter 206
Check and Clean or Replace Cab Recirculating Air Filter 207
Maintenance—Every 10 Hours or Daily 208
Clean Air Cleaner Dust Unloader Valve 208
Check Coolant Level at Surge Tank 208
Check Engine Oil Level 209
Check Hydraulic System Oil Level 209
Check Transmission Oil Level 210
Inspect Outer Pin Seals—If Equipped 211
Maintenance—Every 100 Hours 212
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 212
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 213
Maintenance—Initial Service – 250 Hours 214
Drain and Refill Front and Rear Axle Oil 214
Replace Axle Oil Filters—If Equipped 215
Maintenance—Every 250 Hours 216
Take Engine Oil Sample 216
Maintenance—Every 500 Hours 217
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 217
Check Front and Rear Axle Oil Level 218
Check Battery Electrolyte Level and Terminals 219
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 221
Take Fluid Samples 221
Drain and Refill Engine Oil and Replace Filter 222
Replace Primary Fuel Filter 223
Replace Final Fuel Filter 224
Replace Hydraulic Reservoir Breather Filter 224
Check Park Brake Oil Level 225
Lubricate Front and Rear Shaft Seals on Park Brake 225
Check Ride Control Accumulator—If Equipped 226
Maintenance—Every 1000 Hours 227
Replace Axle Oil Filters—If Equipped 227
Replace Air Cleaner Dust Unloader Valve 227
Replace Engine Air Cleaner Elements 228
Replace Fuel Tank Breather Filter 228
Check Coolant Condition 229
Lubricate Frame Hinge Pivots 229
Drain and Refill Park Brake Oil 230
Maintenance—Every 2000 Hours 231
Drain and Refill Transmission Oil and Replace Filter 231
Drain and Refill Front and Rear Axle Oil 233
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 234
Replace Open Crankcase Ventilation (OCV) Filter 234
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 235
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 236
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —675480) 236
Clean Diesel Exhaust Fluid (DEF) Tank (S N —675480) 236
Check and Adjust Engine Valve Lash 236
Replace Outer Pin Seals—If Equipped 237
Rerun Transmission Clutch Calibration 237
Maintenance—Every 4000 Hours 238
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 238
Clean Hydraulic Pump Case Drain In-Line Screen 239
Replace Hydraulic System Return Filter 241
Drain, Flush, and Refill Hydraulic System Oil 242
Clean Hydraulic System Fill Strainer 243
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 675481— ) 244
Clean Diesel Exhaust Fluid (DEF) Tank (S N 675481— ) 244
Maintenance—Every 5000 Hours 245
Check Driveline Damper For Cracks 245
Maintenance—Every 6000 Hours 246
Drain Cooling System 246
Refill Cooling System 247
Miscellaneous—Machine 248
Check Air Inlet Cover—If Equipped 248
Bleed Fuel System 248
Do Not Service Control Valves, Cylinders, Pumps, or Motors 248
Precautions for Alternator and Regulator 249
Handling, Checking, and Servicing Batteries Carefully 250
Using Booster Batteries—24-Volt System 251
Using Battery Charger 252
Replacement Batteries 253
Remove and Install Batteries 254
12-Volt Auxiliary Power Outlet—If Equipped 256
JDLink™ Machine Monitoring System (MMS)—If Equipped 256
Replace Coolant In-Line Filter 257
Replacing Fuses 258
Remove and Install Halogen Bulbs 260
Fluid Sampling Test Ports—If Equipped 261
Air Conditioning System Service 262
Welding on Machine 262
Keep Electronic Control Unit Connectors Clean 262
External Service Brake Inspection 263
Service Recommendations For Snap-To-Connect (STC®) Fittings 264
Replacing Bucket Teeth—TK Series 265
Keep ROPS Installed Properly 265
Hardware Torque Specifications 265
Unified Inch Bolt and Screw Torque Values 266
Metric Bolt and Screw Torque Values 267
Miscellaneous—Operational Checkout 268
Operational Checkout 268
Diagnostic Trouble Code Check 268
Operational Checks—Ignition OFF, Engine OFF Checks 268
Operational Checks—Ignition ON, Engine OFF Checks 269
Operational Checks—Ignition ON, Engine ON Checks 276
Miscellaneous—Troubleshooting 298
Troubleshooting Procedure 298
Engine 299
Transmission 302
Differential and Axle 305
Service Brake 306
Driveline 306
Park Brake 307
Hydraulic System 308
Steering 310
Air Conditioning System 311
Heater System 312
Software Update 313
Miscellaneous—Storage 314
Prepare Machine for Storage 314
Monthly Storage Procedure 315
Preparing Engine for Long-Term Storage 316
Removing Engine From Long-Term Storage 317
Miscellaneous—Machine Numbers 318
Record Product Identification Number (PIN) 318
Record Engine Serial Number 318
Record Transmission Serial Number 318
Record Hydraulic Pump Serial Number 319
Record Front and Rear Axle Housing Serial Numbers 319
Keep Proof of Ownership 319
Keep Machines Secure 319
Miscellaneous—Specifications 320
Engine Specifications 320
Drain and Refill Capacities 320
Standard Z-Bar Specifications 321
High Lift Z-Bar Specifications 323
Powerllel™ Specifications 325
Travel Speeds 326
Eurasian Economic Union 327
Machine Design Life 327
Page Number 25
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 50
Section 1-5 55
Section 2-1 63
Section 2-2 88
Section 2-3 133
Section 3-1 166
Section 3-2 184
Section 3-3 196
Section 3-4 208
Section 3-5 212
Section 3-6 214
Section 3-7 216
Section 3-8 217
Section 3-9 227
Section 3-10 231
Section 3-11 238
Section 3-12 245
Section 3-13 246
Section 4-1 248
Section 4-2 268
Section 4-3 298
Section 4-4 314
Section 4-5 318
Section 4-6 320

S.V 04/24