John Deere 444K 4WD Loader Operator’s Manual OMT361493X19 PDF

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John Deere 444K 4WD Loader Operator’s Manual OMT361493X19 – PDF DOWNLOAD

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John Deere 444K 4WD Loader Operator’s Manual OMT361493X19 – PDF DOWNLOAD

P/N: OMT361493X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 444K
Series: 0
Serial:
PIN: 1DW444K_ _ _D670308—
For complete service information also see: T361494X19, PC11365

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 444K 4WD Loader Operator’s Manual OMT361493X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
High Debris Applications 37
Clean Debris from Machine 37
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Use Special Care When Operating Loader 43
Keep Riders Off Machine 43
Avoid Backover Accidents 43
Avoid Machine Tip Over and Machine Damage 44
Avoid Power Lines 44
Operating on Slopes 45
Operating or Traveling On Public Roads 45
Inspect and Maintain ROPS 45
Add and Operate Attachments Safely 45
Travel Safely 46
Prevent Acid Burns 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Remove Paint Before Welding or Heating 48
Service Tires Safely 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 59
Levers—Two Function Hydraulic Control 59
Levers—Three Function Hydraulic Control 60
Levers—Four Function Hydraulic Control 62
Pedals 62
Sealed Switch Module (SSM) 63
Switch Module Functions 64
Advanced Display Unit (ADU) 67
Display Unit Functions 68
Horn Button 72
Turn Signals 72
Air Conditioner and Heater Operation 73
Counter Switch 74
Radio—If Equipped 75
Opening and Securing Side Door 79
Opening Side Window/Secondary Exit 80
Opening Rear Side Window 80
Seat Adjustment 81
Fire Extinguisher Mounting Location 82
Operation—Operating the Machine 83
Before Starting Work 83
Inspect Machine Daily Before Starting 83
Check Instruments Before Starting 83
Security System 84
Battery Disconnect Switch 84
Engine Break-In Period 85
Starting the Engine 86
Cold Start Aid—Starting Fluid—If Equipped 88
Cold Start Aid—Block Heater—If Equipped 88
Warm-Up Procedure 89
Cold Weather Warm-Up 89
Park Brake Switch 90
Shifting the Transmission 91
Automatic Idle and Automatic Shutdown 93
Turbocharger Cool Down 93
Joystick Bucket and Boom Control 94
Two Lever Bucket and Boom Control 95
Auxiliary Control 96
Ride Control—If Equipped 97
Secondary Steering—If Equipped 99
Differential Lock Operation 99
Service ADVISOR™ Remote (SAR) Software Delivery Process 100
Rear Camera and Radar Object Detection (ROD) System—If Equipped 101
Counter Switch Operation 103
Embedded Payload Scale—If Equipped 104
Boom Height Kickout Adjustment 108
Return-to-Carry Kickout Adjustment 108
Return-to-Dig Adjustment for Z-Bar Linkage 109
Return-to-Dig Adjustment for Powerllel™ Linkage—If Equipped 111
Operating Loader Coupler—If Equipped 112
Using the Loader Bucket 113
Backdragging 114
Fork Attachment 115
Operating in Water and Mud 116
Parking the Machine 117
Loading Machine on a Trailer 118
Towing Procedure 120
Lifting the Machine 121
Operation—Monitor Operation 122
Display Unit—Normal Display 122
Display Unit—Main Menu 123
Display Unit—Main Menu—Codes 124
Display Unit—Main Menu—Codes—Active Codes 124
Display Unit—Main Menu—Codes—Stored Codes 125
Display Unit—Main Menu—Settings 126
Display Unit—Main Menu—Settings—Reverse Fan Cycle 127
Display Unit—Main Menu—Settings—Courtesy Lights 127
Display Unit—Main Menu—Settings—Quick Shift 128
Display Unit—Main Menu—Settings—Job Timer 128
Display Unit—Main Menu—Settings—Stopwatch 129
Display Unit—Main Menu—Settings—Ride Control—If Equipped 129
Display Unit—Main Menu—Settings—Counters 129
Display Unit—Main Menu—Settings—Camera Mode 130
Display Unit—Main Menu—Settings—Operator Configuration 130
Display Unit—Main Menu—Settings—Clutch Cutoff 131
Display Unit—Main Menu—Diagnostics 132
Display Unit—Main Menu—Diagnostics—Machine ID 133
Display Unit—Main Menu—Diagnostics—Battery Monitor 133
Display Unit—Main Menu—Diagnostics—Engine Sensors 134
Display Unit—Main Menu—Diagnostics—Transmission/Axle 134
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 135
Display Unit—Main Menu—Diagnostics—Machine Sensors 135
Display Unit—Main Menu—Diagnostics—FNR Selector 136
Display Unit—Main Menu—Diagnostics—Cab Switches 136
Display Unit—Main Menu—Diagnostics—Switch Module 136
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 137
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 138
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 138
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 139
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 139
Display Unit—Main Menu—Diagnostics—Park Brake Test 140
Display Unit—Main Menu—Payload Scale—If Equipped 141
Display Unit—Main Menu—Payload Scale—Long Total 141
Display Unit—Main Menu—Payload Scale—Display Units 142
Display Unit—Main Menu—Payload Scale—Auto Add 142
Display Unit—Main Menu—Payload Scale—Diagnostics 142
Display Unit—Main Menu—Payload Scale—Setup 142
Display Unit—Main Menu—Monitor Settings 143
Display Unit—Main Menu—Security 144
Display Unit—Main Menu—Security—Security 145
Display Unit—Main Menu—Security—Change Owner PIN 145
Display Unit—Main Menu—Security—Manage Operator PINs 146
Display Unit—Main Menu—Security—Manage Transport PIN 147
Display Unit—Main Menu—Security—Delayed Operator Logout 148
Display Unit—Main Menu—Software Delivery 148
Display Unit—Main Menu—Software Delivery—Software Update 149
Maintenance—Machine 150
Required Emission-Related Information 150
Diesel Fuel 150
Lubricity of Diesel Fuel 151
Handling and Storing Diesel Fuel 151
Biodiesel Fuel 152
Testing Diesel Fuel 153
Supplemental Diesel Fuel Additives 153
Fuel Filters 153
Minimizing the Effect of Cold Weather on Diesel Engines 154
Alternative and Synthetic Lubricants 155
Lubricant Storage 155
Mixing of Lubricants 155
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 156
Diesel Engine Oil — Tier 3 and Stage IIIA 157
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 158
Oil Filters 158
Transmission, Park Brake, and Axle Oil 159
Hydraulic Oil 160
Grease 161
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 162
Water Quality for Mixing with Coolant Concentrate 163
Operating in Warm Temperature Climates 163
Testing Coolant Freeze Point 164
Disposing of Coolant 164
Maintenance—Periodic Maintenance 165
Service Machine at Specified Intervals 165
Check Hour Meter Regularly 165
Prepare Machine for Maintenance 166
Frame Locking Bar 167
Boom Lock 168
Pin Removal—If Equipped With Powerllel™ Linkage 169
Engine Service Doors and Side Shields 170
Cooling System Doors 171
Fuel Tank 172
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 172
Service Intervals 173
Required Parts 175
Maintenance—As Required 177
Inspect Tires and Check Pressure 177
Tire Pressures 178
Check Wheel Bolt Torque 180
Inspect Engine Air Cleaner Elements 180
Inspect Air Conditioner Compressor and Alternator Belt 181
Clean Cooler Cores 182
Check Window Washer Fluid Level 183
Drain Water From Primary Fuel Filter With Water Separator 183
Drain Water From Final Fuel Filter 184
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 184
Check and Clean or Replace Cab Fresh Air Filter 185
Check and Clean or Replace Cab Recirculating Air Filter 186
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 187
Maintenance—Every 10 Hours or Daily 189
Clean Air Cleaner Dust Unloader Valve 189
Check Coolant Level at Surge Tank 189
Check Engine Oil Level 190
Check Hydraulic System Oil Level 190
Check Transmission Oil Level 191
Inspect Outer Pin Seals—If Equipped 192
Maintenance—Every 100 Hours 193
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 193
Lubricate Loader Linkage and Cylinder Pivots—Powerllel™ Linkage 194
Lubricate Oscillating Rear Axle Pivot 195
Maintenance—Initial Service – 250 Hours 196
Drain and Refill Front and Rear Axle Oil 196
Replace Axle Oil Filters—If Equipped 197
Maintenance—Every 250 Hours 198
Take Engine Oil Sample 198
Maintenance—Every 500 Hours 199
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 199
Check Front and Rear Axle Oil Level 200
Check Battery Electrolyte Level and Terminals 201
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 203
Take Fluid Samples 203
Replace In-Line Fuel Strainer 204
Replace Auxiliary Fuel Filter—If Equipped 204
Drain and Refill Engine Oil and Replace Filter 205
Replace Primary Fuel Filter 206
Replace Final Fuel Filter 207
Replace Hydraulic Reservoir Breather Filter 207
Check Park Brake Oil Level 208
Lubricate Front and Rear Shaft Seals on Park Brake 208
Check Ride Control Accumulator—If Equipped 209
Maintenance—Every 1000 Hours 210
Replace Air Cleaner Dust Unloader Valve 210
Replace Engine Air Cleaner Elements 210
Replace Axle Oil Filters—If Equipped 211
Check Coolant Condition 211
Clean Engine Crankcase Vent Tube 211
Lubricate Frame Hinge Pivots 212
Drain and Refill Park Brake Oil 212
Maintenance—Every 2000 Hours 213
Drain and Refill Transmission Oil and Replace Filter 213
Drain and Refill Front and Rear Axle Oil 215
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 216
Check and Adjust Engine Valve Lash 216
Rerun Transmission Clutch Calibration 216
Replace Outer Pin Seals—If Equipped 216
Maintenance—Every 4000 Hours 217
Clean Hydraulic Pump Case Drain In-Line Screen 217
Replace Hydraulic System Return Filter 219
Drain, Flush, and Refill Hydraulic System Oil 220
Clean Hydraulic System Fill Strainer 221
Maintenance—Every 5000 Hours 222
Check Driveline Damper For Cracks 222
Maintenance—Every 6000 Hours 223
Drain Cooling System 223
Refill Cooling System 224
Miscellaneous—Machine 225
Check Air Inlet Cover—If Equipped 225
Inspect Fuel Tank Vent Hose and Breather Filter 225
Bleed Fuel System 225
Do Not Service Control Valves, Cylinders, Pumps, or Motors 226
Precautions for Alternator and Regulator 226
Handling, Checking, and Servicing Batteries Carefully 227
Using Booster Batteries—24-Volt System 228
Using Battery Charger 229
Replacement Batteries 230
Remove and Install Batteries 231
12-Volt Auxiliary Power Outlet—If Equipped 231
JDLink™ Machine Monitoring System (MMS)—If Equipped 232
Replacing Fuses 232
Remove and Install Halogen Bulbs 234
Fluid Sampling Test Ports—If Equipped 235
Air Conditioning System Service 236
External Service Brake Inspection 237
Service Recommendations For Snap-To-Connect (STC®) Fittings 238
Welding on Machine 239
Keep Electronic Control Unit Connectors Clean 239
Replacing Bucket Teeth—TK Series 240
Keep ROPS Installed Properly 240
Hardware Torque Specifications 240
Metric Bolt and Screw Torque Values 241
Unified Inch Bolt and Screw Torque Values 242
Miscellaneous—Operational Checkout 243
Operational Checkout 243
Diagnostic Trouble Code Check 243
Ignition OFF, Engine OFF Checks 243
Ignition ON, Engine OFF Checks 244
Ignition ON, Engine ON Checks 251
Miscellaneous—Troubleshooting 272
Troubleshooting Procedure 272
Engine 273
Transmission 276
Differential and Axle 279
Service Brake 280
Driveline 280
Park Brake 281
Hydraulic System 282
Steering 284
Air Conditioning System 285
Heater System 286
Software Update 287
Miscellaneous—Storage 288
Prepare Machine for Storage 288
Monthly Storage Procedure 289
Miscellaneous—Machine Numbers 290
Record Product Identification Number (PIN) 290
Record Engine Serial Number 290
Record Transmission Serial Number 290
Record Hydraulic Pump Serial Number 291
Record Front and Rear Axle Housing Serial Numbers 291
Keep Proof of Ownership 291
Keep Machines Secure 291
Miscellaneous—Specifications 292
Engine Specifications 292
Drain and Refill Capacities 292
Standard Z-Bar Specifications 293
High Lift Z-Bar Specifications 295
Powerllel™ Specifications 297
Travel Speeds 298
Eurasian Economic Union 299
Machine Design Life 299
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 51
Section 2-1 59
Section 2-2 83
Section 2-3 122
Section 3-1 150
Section 3-2 165
Section 3-3 177
Section 3-4 189
Section 3-5 193
Section 3-6 196
Section 3-7 198
Section 3-8 199
Section 3-9 210
Section 3-10 213
Section 3-11 217
Section 3-12 222
Section 3-13 223
Section 4-1 225
Section 4-2 243
Section 4-3 272
Section 4-4 288
Section 4-5 290
Section 4-6 292

S.V 04/24