John Deere 450DLC, 650DLC & 850DLC Excavator Operator’s Manual OMT310998 PDF

Description

John Deere 450DLC, 650DLC & 850DLC Excavator Operator’s Manual OMT310998 – PDF DOWNLOAD

• P/N: OMT310998_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 450DLC, 650DLC, 850DLC
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 450DLC, 650DLC & 850DLC Excavator Operator’s Manual OMT310998 – PDF DOWNLOAD

450DLC, 650DLC and 850DLC Excavator 1
Introduction 2
Introduction 2
IMPORTANT 2
Required Emission-Related Information 2
Technical Information Feedback Form 3
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 10
Add Cab Guarding for Special Uses 10
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 11
Work In Ventilated Area 11
Prevent Fires 12
Prevent Battery Explosions 12
Handle Chemical Products Safely 12
Dispose of Waste Properly 12
Prepare for Emergencies 12
Clean Debris from Machine 12
Safety—Operating Precautions 13
Use Steps and Handholds Correctly 13
Start Only From Operator’s Seat 13
Use and Maintain Seat Belt 13
Prevent Unintended Machine Movement 13
Avoid Work Site Hazards 13
Keep Riders Off Machine 14
Avoid Backover Accidents 14
Avoid Machine Tip Over 14
Use Special Care When Lifting Objects 14
Add and Operate Attachments Safely 14
Prevent Unintended Detonation of Explosive Devices 15
Safety—Maintenance Precautions 16
Park and Prepare for Service Safely 16
Service Cooling System Safely 16
Remove Paint Before Welding or Heating 16
Make Welding Repairs Safely 16
Drive Metal Pins Safely 16
Safety—Safety Signs 17
Replace Safety Signs 17
Safety Signs 17
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 17
Safety Signs Installed on Hydraulic Coupler—If Equipped 17
Operation—Operator’s Station 20
Pedals, Levers, and Panels 20
Front Switch Panel 21
Front Switch Panel Functions 22
Rear Panel 23
Horn 24
Power Dig Button 25
Pilot Shutoff Lever 26
Engine Stop Switch 27
Left Console 28
Travel Alarm and Travel Alarm Cancel Switch 29
Seat Heater Switch 30
Boom Mode Switch 30
Engine Oil Level / Coolant Level Switch 31
Rear Light Switch 32
Reversing Cooling Fan Switch 33
Cab Heater and Air Conditioner 34
Operating the AM/FM Radio 35
Secondary Exit Tool 36
Opening Upper Front (Secondary Exit) Window 37
Removing and Storing the Lower Front Window 38
Opening Cab Door Window 40
Opening and Closing the Polycarbonate Type Roof Exit Cover 41
Adjusting the Air Suspension Seat 42
Adjusting Pilot Control Lever Console Height 43
Operation—Monitor Operation 44
Monitor 44
Monitor Functions 45
Monitor Start-Up 46
Main Menu 47
Time Set Menu 48
Selecting an Attachment From Default Screen 49
Selecting an Attachment From Main Menu 50
Attachment Specification Screen 51
Pump 2 Flow Rate Adjustment 52
Displaying Operating Conditions 53
Maintenance Settings 54
Screen Display When Scheduled Maintenance is Due 55
Fuel Rate Display/No Display 56
Language Settings 57
Alarm Occurrence Screen 59
Operation—Operating the Machine 60
Before Starting Work 60
Operator’s Daily Machine Check Before Starting 61
Starting Engine 62
Cold Weather Warm-Up 64
Travel Pedals and Levers 65
Control Lever Pattern Operation 66
Control Lever Pattern Conversion 67
Operating In Water and Mud 68
Driving Up a Steep or Slippery Slope 69
Lifting 70
Towing Machine 71
Lower Boom With Engine Stopped 72
Parking the Machine 73
Lifting the Machine 74
Counterweight Removal With Hydraulic Removal Option 75
Counterweight Installation With Hydraulic Removal Option 77
Locking the Hydraulic Coupler to the Attachment 80
Unlocking the Hydraulic Coupler From the Attachment 81
Maintenance—Machine 82
Diesel Fuel 82
Lubricity of Diesel Fuel 83
Handling and Storing Diesel Fuel 84
Biodiesel Fuel 85
Testing Diesel Fuel 87
Minimizing the Effect of Cold Weather on Diesel Engines 88
Alternative and Synthetic Lubricants 90
Diesel Engine Oil — Tier 3 and Stage IIIA 91
Diesel Engine Oil and Filter Service Intervals 92
Hydraulic Oil 94
Swing Gear Case and Travel Gear Case Oils 95
Pump Gear Case Oil 95
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 95
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 96
Drain Intervals for Diesel Engine Coolant 97
John Deere COOL-GARD™ II Coolant Extender 97
Supplemental Coolant Additives 97
Operating in Warm Temperature Climates 98
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 98
Testing Diesel Engine Coolant 99
Maintenance—Periodic Maintenance 100
Service Machine at Specified Intervals 100
Check the Hour Meter Regularly 101
Prepare Machine for Maintenance 102
Open Engine Cover for Service (450DLC and 650DLC Only) 103
Open Engine Cover for Service (850DLC) 104
Open Access Doors for Service 105
Fuel Tank 106
Hydraulic Breaker and Crusher Attachments 107
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 108
Service Intervals 109
Required Parts 111
Maintenance—As Required 113
Clean Fuel Tank Inlet Screen 113
Drain Fuel Tank Sump 114
Check Air Cleaner Element — 450DLC and 650DLC 115
Check Air Cleaner Elements — 850DLC 116
Clean Radiator Inlet Screen 117
Check and Adjust A/C V-Belt 118
Drain Water Separator 119
Bleed Fuel System 120
Check and Adjust Track Sag 121
Check Windshield Washer Fluid Level 122
Check Coolant 123
Maintenance—Every 10 Hours or Daily 124
Check Overflow Tank Coolant Level 124
Check Engine Oil Level 125
Check Hydraulic Oil Level 126
Grease Working Tool Pivots and Links 127
Lubricate Hydraulic Coupler—If Equipped 129
Maintenance—Initial Service—50 Hours 131
Inspect and Re-Torque Track Hardware 131
Maintenance—Every 50 Hours 133
Grease Front End Pin Joints 133
Maintenance—Every 250 Hours 134
Check Battery Electrolyte Level and Terminals 134
Check Swing Gear Case Oil Level 136
Check Radiator Coolant Level 137
Check Travel Gear Case Oil Level 138
Clean Primary Air Cleaner Element – 450DLC and 650DLC 139
Clean Primary Air Cleaner Element – 850DLC 140
Check Pump Drive Gear Case Oil Level 141
Drain Hydraulic Tank Sump 142
Inspect and Re-Torque Track Hardware 143
Take Engine Oil Sample 143
Maintenance—Every 500 Hours 144
Grease Swing Bearing Gear 144
Change Engine Oil and Replace Filters 145
Replace Fuel Filters 146
Replace Water Separator 147
Check Air Intake Hose 148
Replace Pump Case Drain Filter 149
Bleed Air From Hydraulic System—450DLC 150
Bleed Air From Hydraulic System—650DLC and 850DLC 151
Grease Swing Bearing 152
Clean Cab Fresh Air and Cab Recirculating Air Filters 153
Take Fluid Samples 155
Maintenance—Every 1000 Hours 156
Change Swing Gear Case Oil 156
Remove and Clean Engine Crankcase Ventilation Tube 157
Replace Air Cleaner Elements — 450DLC and 650DLC 158
Replace Air Cleaner Elements — 850DLC 159
Change Pump Drive Gear Case Oil — 650DLC and 850DLC only 160
Replace Hydraulic Tank Oil Filter 161
Replace Pilot Oil Filter 162
Replace Hydraulic Tank Cap Breather Element 163
Replace Engine A/C V-Belt 164
Adjust Engine Valve Lash 165
Check Coolant 167
Maintenance—Every 2000 Hours 168
Change Travel Gear Case Oil 168
Drain Cooling System 169
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 170
Cooling System Fill and Deaeration Procedure 171
Maintenance—Every 4000 Hours 173
Change Hydraulic Tank Oil, Clean Suction Screen 173
Miscellaneous—Machine 174
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 174
Do Not Service Control Valves, Cylinders, Pumps, or Motors 175
Precautions for Alternator and Regulator 176
Using Booster Batteries—24-Volt System 177
Handling, Checking, and Servicing Batteries Carefully 178
Using Grease Gun — 850DLC Only 179
Using Battery Charger 180
Replacing Batteries 180
Welding On Machine 181
Clean the Machine Regularly 181
Adding 12—Volt Accessories 181
JDLink Machine Monitoring System (MMS)—If Equipped 181
Replacing Fuses 182
Replacing Bucket Teeth 184
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 185
Replacing Bucket Teeth—TK Series 186
Removing the Bucket 187
Track Sag General Information 188
Unified Inch Bolt and Screw Torque Values 189
Metric Bolt and Screw Torque Values 190
Miscellaneous—Transporting—450DLC 191
Transporting the Machine by Trailer 191
Types of Packings for Transportation 192
Packing Dimensions and Weights for Transportation 193
Retracting or Extending the Side Frame 196
Retracting the Side Frame 197
Extending the Side Frame 198
Miscellaneous—Transporting—650DLC 200
Transporting the Machine by Trailer 200
Types of Packings for Transportation 201
Packing Dimensions and Weights for Transportation 202
Retracting or Extending the Side Frame 204
Retracting the Side Frame 205
Extending the Side Frame 206
Miscellaneous—Transporting—850DLC 208
Transporting the Machine by Trailer 208
Types of Packings for Transportation 209
Packing Dimensions and Weights for Transportation 210
Retracting or Extending the Side Frame 212
Retracting the Side Frame 213
Extending the Side Frame 214
Miscellaneous—Machine Assembly 216
Precautions for Assembling 216
Precautions for Lifting Work 217
Precautions for Operating Machine 218
Avoid High-Pressure Fluids 219
Installation Sequence 220
Installing Boom Cylinder 221
Installing Boom 225
Connecting Hoses Between Boom and Machine 227
Connecting Boom Cylinder Rod 229
Install Arm 231
Connecting Arm Cylinder Rod 233
Connecting Bucket Cylinder Hoses 235
Installing Bucket 237
Retracting the Side Frame 239
Extending the Side Frame 241
Check Hydraulic Oil Level 243
Lubricate Working Tool Pivots 245
Install Counterweight (With Hydraulic Removal Option) 247
Installing Counterweight (Without Hydraulic Removal Option) 249
Miscellaneous—Operational Checkout 250
Operational Checkout 250
Miscellaneous—Troubleshooting 279
Using Troubleshooting Charts 279
Engine 281
Electrical System 285
Hydraulic System 288
Miscellaneous—Storage 289
Prepare Machine for Storage 289
Monthly Storage Procedure 291
Miscellaneous—Machine Numbers 292
Record Product Identification Number (PIN) 292
Record Engine Serial Number 294
Record Travel Motor Serial Numbers 296
Record Swing Motor Serial Numbers 298
Hydraulic Coupler Serial Number—If Equipped 300
Keep Proof of Ownership 302
Keep Machines Secure 304
Miscellaneous—Specifications 305
450DLC Machine Specifications 305
450DLC Working Ranges 307
450DLC Engine Specifications 309
450DLC Drain and Refill Capacities 311
450DLC Lift Capacity—KG (LB) 313
650DLC Machine Specifications 321
650DLC Working Ranges 323
650DLC Engine Specifications 325
650DLC Drain and Refill Capacities 327
650DLC Lift Capacity—KG (LB) 329
850DLC Machine Specifications 339
850DLC Working Ranges 341
850DLC Engine Specifications 343
850DLC Drain and Refill Capacities 345
850DLC Lift Capacity—KG (LB) 347
850DLC Lift Capacity—KG (LB) (Cont’d) 354
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 13
Section 1-4 16
Section 1-5 17
Section 2-1 20
Section 2-2 44
Section 2-3 60
Section 3-1 82
Section 3-2 100
Section 3-3 113
Section 3-4 124
Section 3-5 131
Section 3-6 133
Section 3-7 134
Section 3-8 144
Section 3-9 156
Section 3-10 168
Section 3-11 173
Section 4-1 174
Section 4-2 191
Section 4-3 200
Section 4-4 208
Section 4-5 216
Section 4-6 250
Section 4-7 279
Section 4-8 289
Section 4-9 292
Section 4-10 305

S.V 04/24