John Deere 450H/550H/650H Crawler Dozers Operator’s Manual PDF

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John Deere 450H/550H/650H Crawler Dozers Operator’s Manual – PDF DOWNLOAD

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John Deere 450H/550H/650H Crawler Dozers Operator’s Manual – PDF DOWNLOAD

• P/N: OMT182515_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 450H, 550H, 650H
• Series: H SERIES
• For complete service information also see: PC2711

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 450H/550H/650H Crawler Dozers Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety Features 19
Safety Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Beware of Exhaust Fumes 22
Prevent Fires 22
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Dispose of Waste Properly 23
Prepare for Emergencies 24
Add Cab Guarding For Special Uses 24
Safety—Operating Precautions 25
Start Only From Operator’s Seat 25
Prevent Unintended Machine Movement 25
Avoid Worksite Hazards 25
Keep Riders Off Machine 25
Avoid Backover Accidents 26
Avoid Machine Tip Over 26
Safety—Maintenance Precautions 28
Park And Prepare For Service Safely 28
Service Cooling System Safely 28
Remove Paint Before Welding or Heating 28
Make Welding Repairs Safely 29
Drive Metal Pins Safely 29
Safety—Safety Signs 30
Safety Signs 30
Operation—Operator’s Station 31
Instrument Panel with Gauge Package—If Equipped (Earlier Machines) 31
Instrument Panel Functions (Earlier Machines) 31
Instrument Panel (Later Machines) 33
Instrument Panel Functions (Later Machines) 33
Transmission Controller Display Window 35
Air Conditioning and Cab Heater—If Equipped 37
Windshield Wiper and Washer Controls 38
Windshield Washer Reservoir 38
Horn Switch 38
Auxiliary Power Outlet—If Equipped 39
Side Windows—Secondary Exits 39
Adjust Non-Suspension Seat 40
Adjust Suspension Seat—If Equipped 40
Adjust Armrest 41
Seat Belt 41
Operation—Operating The Machine 43
Inspect Machine Daily Before Starting 43
Check Instruments Before Starting (Earlier Machines) 43
Check Instruments Before Starting (Later Machines) 44
Starting the Engine (Earlier Machines) 45
Starting the Engine (Later Machines) 47
Starting Fluid (Cold Weather Start Aid)—If Equipped 49
Using Coolant Heater—If Equipped 51
Operating Fuel-Fired Coolant Heater—If Equipped 51
Using Booster Batteries—12 Volt System 58
Engine Warm-Up 59
Cold Weather Warm-Up 59
Driving the Machine with Standard FNR Lever (Earlier Machines) 60
Transmission Speed Reverse Ratio Knob—If Equipped 60
FNR with Transmission Speed In Grip—If Equipped 61
Driving the Machine using FNR with Transmission Speed In Grip—If Equipped (Earlier Machines) 62
Driving the Machine using FNR with Transmission Speed In Grip—If Equipped (Later Machines) 63
Steering the Machine 64
Steering using FNR with Transmission Speed In Grip Lever—If Equipped 65
Using Engine Speed Control Lever 66
Travel Speed Using FNR Transmission Speed In the Grip—If Equipped 67
Foot Pedals 67
Using Park Lock Lever 68
Stopping the Machine 68
Parking the Machine 68
Blade Pitch Operation 69
Operating Blade 71
Tilting Blade 71
Angling Blade 71
Operating Winch—If Equipped 72
Fasten Cable to Winch Drum—4000S Series 73
Winch Free Spool Drag Adjustment 77
Operating in Water and Mud 77
Avoid Track Damage 77
Loading Machine on a Trailer 77
Releasing the Park Brake to Tow the Machine 79
Maintenance—Machine 81
Diesel Fuel 81
Low Sulfur Diesel Fuel Conditioner 81
Testing Diesel Fuel 81
Handling and Storing Diesel Fuel 82
Alternative and Synthetic Lubricants 82
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 82
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I 83
Track Rollers, Front Idler and Carrier Roller Oil 84
Transmission and Hydraulic Oil 84
Final Drive Oil 85
Winch Oil 86
Multipurpose Extreme Pressure (EP) Grease 87
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 87
Maintenance—Periodic Maintenance 89
Service Your Machine at Specified Intervals 89
Check the Hour Meter Regularly 89
Prepare Machine for Maintenance 89
Fuel Tank 89
Maintenance and Repair Record Keeping System 90
Oilscan Plus Oilscan Plus is a registered trademark of Deere & Company®, Coolscan Plus Coolscan Plus is a registered trademark of Deere & Company®, Dieselscan and 3-Way Coolant Test Kit 90
Service Intervals 91
Required Parts 92
Maintenance—As Required 95
Inspect Serpentine Belt 95
Check Track Sag 95
Adjust Track Sag 96
Operating in Mud or Snow 98
Check Blade Ball and Socket Joint 99
Maintenance—Every 10 Hours or Daily 100
Check Coolant Level 100
Check Engine Oil Level 100
Drain Water Separator Sediment 101
Check Hydraulic Oil Level 101
Check Transmission Oil Level 102
Clean Dust Unloader Valve 102
Lubricate Dozer Linkage and Blade Socket 103
Check Winch Oil—If Equipped 103
Maintenance—After 100 Hours 105
Change Engine Break-In Oil and Filter 105
Maintenance—Every 250 Hours 106
Drain Final Fuel Filter Sediment 106
Check Final Drives Oil Level 106
Change Engine Oil and Filter (450H, 550H Earlier Machines and All 650H Machines) 107
Maintenance—Every 500 Hours 108
Change Engine Oil and Filter (450H, 550H Later Machines) 108
Check Air Intake Hose 108
Replace Final Fuel Filter 108
Replace Primary Fuel Filter 109
Check Coolant Conditioner in Radiator 110
Check Battery Electrolyte Level and Terminals 111
Replace Winch Oil Filter—If Equipped 113
Maintenance—Every 1000 Hours 115
Clean Engine Crankcase Ventilation Tube 115
Change Final Drives Oil 115
Replace Air Cleaner Elements 115
Replace Dust Unloader Valve 117
Drain and Refill Winch Oil and Replace Filter—If Equipped 117
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 118
Maintenance—Every 2000 Hours 120
Adjust Engine Valve Lash (Clearance) 120
Change Hydraulic Oil and Filter 120
Change Transmission Oil and Filter 121
Miscellaneous—Machine 123
Drain the Cooling System 123
Fill the Cooling System 123
Clean the Engine Air Precleaner Screen 124
Replace Engine Vibration Damper 124
Do Not Service or Adjust Injection Nozzles or Injection Pump 124
C-Frame Ball / Blade Socket Joint Adjustment 125
Cleaning Dusty Primary Element 125
Precautions for Alternator and Regulator 126
Handling, Checking and Servicing Batteries Carefully 126
Replacing Batteries 128
Removing Batteries 128
Fuse Specifications for ROPS Units (Earlier Machines) 129
Fuse Specifications for ROPS Units (Later Machines) 131
Fuse Specifications for Cab Units—If Equipped (Earlier Machines) 133
Fuse Specifications for Cab Units—If Equipped (Later Machines) 135
Drain Fuel Tank Sump 137
Cleaning Fresh Cab Air Filter—If Equipped 137
Cleaning Cab Air Recirculation Filter—If Equipped 138
Check Air Conditioner Refrigerant Level—If Equipped 138
Track Sag General Information 140
Adding Oil to the Roller 140
Do Not Service Control Valves and Cylinders 141
Adjusting Engine Speed Control Lever Tension (Earlier Machines) 141
Checking Neutral Start System 141
Keep ROPS Installed Properly 142
Checking Track Shoe Cap Screw Torque 142
Hardware Torque Specifications 143
Unified Inch Bolt and Screw Torque Values 143
Metric Bolt and Screw Torque Values 144
Miscellaneous—Operational Checkout 146
Operational Checkout 146
Cooling System Checks 146
Fuel System Checks 148
Transmission Checks 151
Battery Disconnect Switch, Key Switch, Display Monitor, Battery, And Hour Meter Checks 154
Air Restriction Indicator Check and Reverse Warning Alarm Checks (Engine Off) 156
Neutral Start Switch and Start Circuit Checks 156
Hydraulic System Checks 157
Undercarriage Checks 159
Accessory Checks 160
Miscellaneous—Troubleshooting 163
Troubleshooting Procedure 163
Engine 163
Electrical System 166
Hydraulic System 169
Hydrostatic Transmission 169
Gauges and Indicators 170
Transmission Controller Service Codes 171
Miscellaneous—Storage 174
Prepare Machine for Storage 174
Avoid Track Damage 174
Miscellaneous—Machine Numbers 175
General 175
Record Engine Serial Number 175
Keep Machines Secure 175
Keep Proof of Ownership 176
Miscellaneous—Specifications 177
450H Crawler Dozer Dimensions 177
450H Crawler Dozer Specifications 178
450H Crawler Dozer Weights 178
450H-LT Crawler Dozer Dimensions 179
450H-LT Crawler Dozer Specifications 181
450H-LT Crawler Dozer Weights 181
450H-LGP Crawler Dozer Dimensions 182
450H-LGP Crawler Dozer Specifications 184
450H-LGP Crawler Dozer Weights 184
450H, 450H-LT and 450H-LGP Crawler Dozer Drain and Refill Capacities 185
550H Crawler Dozer Dimensions 185
550H Crawler Dozer Specifications 187
550H Crawler Dozer Weights 187
550H-LGP Crawler Dozer Dimensions 188
550H-LGP Crawler Dozer Specifications 190
550H-LGP Crawler Dozer Weights 190
550H and 550H-LGP Crawler Dozer Drain and Refill Capacities 191
650H Crawler Dozer Dimensions 191
650H Crawler Dozer Specifications 193
650H Crawler Dozer Weights 193
650H-LGP Crawler Dozer Dimensions 194
650H-LGP Crawler Dozer Specifications 196
650H-LGP Crawler Dozer Weights 196
650H-XLT Crawler Dozer Dimensions 197
650H-XLT Crawler Dozer Specifications 199
650H-XLT Crawler Dozer Weights 199
650H, 650H-LGP and 650H-XLT Crawler Dozer Drain and Refill Capacities 200
4000S Winch 200
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 25
Section 1-4 28
Section 1-5 30
Section 2-1 31
Section 2-2 43
Section 3-1 81
Section 3-2 89
Section 3-3 95
Section 3-4 100
Section 3-5 105
Section 3-6 106
Section 3-7 108
Section 3-8 115
Section 3-9 120
Section 4-1 123
Section 4-2 146
Section 4-3 163
Section 4-4 174
Section 4-5 175
Section 4-6 177

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